AIR CONDITIONING UNIT DISASSEMBLY


  1. REMOVE BLOWER ASSEMBLY


    1. w/o PTC Heater:


      1. Disconnect the connector.

      2. Disengage the 3 screws and guide, and remove the blower assembly.

        A01J8LD

    2. w/ PTC Heater:


      1. Remove the screw and disconnect the quick heater connector.

      2. Disconnect the connector and disengage each clamp.

      3. Disengage the 3 screws and guide, and remove the blower assembly.

        A01J8OOE01
        Text in Illustration
        *1 Quick Heater Connector - -

  2. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY


    1. A01JB0F

      Disengage the 2 claws and remove the No. 1 air duct sub-assembly.

  3. REMOVE AIR CONDITIONING DUCT SUB-ASSEMBLY


    1. A01JALS

      Disengage the 2 claws and remove the air conditioning duct sub-assembly.

  4. REMOVE AIR CONDITIONING HARNESS ASSEMBLY


    1. Disconnect each connector.

    2. Disengage each clamp and remove the air conditioning harness assembly.

      A01JCMA

  5. REMOVE AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A01J8JB

      Remove the 3 screws and the air outlet control servo motor sub-assembly.

  6. REMOVE AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A01JATY

      Remove the 2 screws and the air mix control servo motor sub-assembly.

  7. REMOVE QUICK HEATER ASSEMBLY (w/ PTC Heater)


    1. A01JBBM

      Disengage each clamp.

    2. Remove the 2 screws.

    3. A01J9KT

      Remove the quick heater assembly as shown in the illustration.

  8. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01J9QNE01
      Text in Illustration
      *1 Clamp

      Remove the screw and the clamp.

    2. A01J95K

      Remove the heater radiator unit sub-assembly as shown in the illustration.

      Note

      Prepare a drain pan or cloth in case the cooling water leaks.

  9. REMOVE CONSOLE MOUNTING BRACKET LH


    1. A01JCJW

      Remove the screw and the console mounting bracket LH.

  10. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. A01JACG

      Remove the screw.

    2. Disengage the 2 guides and remove the air conditioning amplifier assembly as shown in the illustration.

  11. REMOVE CONSOLE MOUNTING BRACKET RH


    1. A01JAQ8

      Disengage the 2 claws and remove the console mounting bracket RH.

  12. REMOVE DRAIN COOLER HOSE


    1. A01JB9F

      Remove the drain cooler hose as shown in the illustration.

  13. REMOVE COOLER EXPANSION VALVE


    1. A01JBSF

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve.

  14. REMOVE COOLER EVAPORATOR SUB-ASSEMBLY


    1. A01JBTO

      Remove the packing.

      Note

      Remove the packing carefully because it will be reused.

    2. A01JAVZ

      Remove the 4screws.

    3. Disengage the 4 claws and remove the lower heater case.

    4. A01J9RD

      Disengage the clamp and remove the cooler evaporator sub-assembly with the No. 1 cooler thermistor.

    5. A01J8ET

      Remove the 2 O-rings from the cooler evaporator sub-assembly.

  15. REMOVE NO. 1 COOLER THERMISTOR


    1. A01J8V5

      Remove the No. 1 cooler thermistor.