ULTRASONIC SENSOR INSTALLATION


  1. INSTALL NO. 1 ULTRASONIC SENSOR RETAINER


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      Text in Illustration
      *1 Protrusion
      *2 Keyhole

      Temporarily install the No. 1 ultrasonic sensor retainer to the front bumper.

      Note


      • Do not damage the front bumper with the protrusion when installing the retainer.

      • Securely install the No. 1 ultrasonic sensor retainer so that there are no gaps between the retainer and surface of the front bumper.

      Tech Tips

      When installing the retainer, align the keyhole and protrusion as shown in the illustration.

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      Engage the 2 claws to install the No. 1 ultra sonic sensor retainer to the front bumper.

      Tech Tips

      Use the same procedure for the RH side and the LH side.

  2. INSTALL NO. 1 ULTRASONIC SENSOR


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      Engage the 2 claws to install the No. 1 ultrasonic sensor as shown in the illustration.

      Note

      Push the No. 1 ultrasonic sensor retainer from the outside of the bumper when there is a gap between the retainer and the bumper surface. In this case, do not push on the ultrasonic sensor.

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      Engage the 4 claws to connect the wire harness with bracket.

    3. Connect the connector.

      Tech Tips

      Use the same procedure for the RH side and the LH side.

  3. INSTALL FRONT BUMPER ASSEMBLY


    1. Connect the headlight cleaner hose. (w/ Headlight Cleaner System)

    2. Connect each connector.

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      Install the front bumper assembly as shown in the illustration.

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      Engage the 3 claws to install the front bumper assembly.

      Tech Tips

      Use the same procedure for the RH side and LH side.

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      Engage the 2 guides and install the front spoiler cover. (w/ Front Spoiler)

    6. Install the 2 clips and 2 screws. (w/ Front Spoiler)

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      Install the 7 clips.

    8. Install the 2 bolts and 4 screws.

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      Install the screw.

      Tech Tips

      Use the same procedure for the RH side and LH side.

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      Install the pin hold clip.

      Note

      Insert the pin hold clip with the slot aligned vertically. Do not rotate the clip after inserting it. After installation, confirm that the slot is vertical.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  4. INSTALL RADIATOR SUPPORT OPENING COVER


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      Engage the 2 claws and install the radiator support opening cover.

    2. Install the 3 clips.

  5. ADD WASHER FLUID (w/ Headlight Cleaner System)


    1. Add washer fluid to the washer jar.

  6. PREPARE VEHICLE FOR FOG LIGHT AIM


    1. Prepare the vehicle:


      • Ensure there is no damage or deformation to the body around the fog lights.

      • Fill the fuel tank.

      • Make sure that the oil is filled to the specified level.

      • Make sure that the coolant is filled to the specified level.

      • Inflate the tires to the appropriate pressure.

      • Unload the trunk and vehicle, ensuring that the spare tire, tools and jack are in their original positions (except Taiwan).

      • Unload the trunk and vehicle, ensuring that the spare tire, tools and jack are also removed (for Taiwan).

      • Sit a person of average weight (75 kg, 165 lb) in the driver's seat (except Taiwan).

      • Sit a person of average weight (55 kg, 121 lb) in the driver's seat (for Taiwan).

  7. PREPARE FOR FOG LIGHT AIMING


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      Prepare the vehicle (except Taiwan):


      • Place the vehicle in a location that is dark enough to clearly observe the cutoff line. The cutoff line is a distinct line, below which light from the fog lights can be observed and above which it cannot.

      • Place the vehicle at a 90° angle to the wall.

      • Create a 25 m (82 ft.) distance between the vehicle (fog light bulb center) and the wall.

      • Make sure that the vehicle is on a level surface.

      • Position the front wheels straight ahead.

      • Bounce the vehicle up and down to settle the suspension.

        Note

        A distance of 25 m (82 ft.) between the vehicle (fog light bulb center) and the wall is necessary for proper aim adjustment. If sufficient space is not available, secure a distance of exactly 3 m (9.84 ft.) to allow for checking and adjustment of fog light aim. (The size of the target zone will change with the distance, so follow the instructions in the illustration.)

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      Prepare the vehicle (for Taiwan):


      • Place the vehicle in a location that is dark enough to clearly observe the cutoff line. The cutoff line is a distinct line, below which light from the fog lights can be observed and above which it cannot.

      • Place the vehicle at a 90° angle to the wall.

      • Create a 10 m (32.8 ft.) distance between the vehicle (fog light bulb center) and the wall.

      • Make sure that the vehicle is on a level surface.

      • Position the front wheels straight ahead.

      • Bounce the vehicle up and down to settle the suspension.

        Note

        A distance of 10 m (32.8 ft.) between the vehicle (fog light bulb center) and the wall is necessary for proper aim adjustment. If sufficient space is not available, secure a distance of exactly 3 m (9.84 ft.) to allow for checking and adjustment of fog light aim. (The size of the target zone will change with the distance, so follow the instructions in the illustration.)

    3. Prepare a piece of thick white paper (approximately 2 m (6.6 ft.) (height) x 4 m (13.1 ft.) (width)) to use as a screen.

    4. Draw a vertical line down the center of the screen (V line).

    5. Set the screen as shown in the illustration (except Taiwan).

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      Tech Tips


      • Stand the screen perpendicular to the ground.

      • Align the V line on the screen with the center of the vehicle.

    6. Set the screen as shown in the illustration (for Taiwan).

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      Tech Tips


      • Stand the screen perpendicular to the ground.

      • Align the V line on the screen with the center of the vehicle.

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      Draw base lines (H, V LH, and V RH lines) on the screen as shown in the illustration.

      Tech Tips

      Mark the fog light bulb center marks on the screen. If the center mark cannot be observed on the fog light, use the center of the fog light bulb or the manufacturer's name marked on the fog light as the center mark.


      1. H Line (Fog light height):

        Draw a horizontal line across the screen so that it passes through the center marks. The H line should be at the same height as the fog light bulb center marks of the fog lights.

      2. V LH Line, V RH Line (Center mark position of left-hand (LH) and right-hand (RH) fog lights):

        Draw two vertical lines so that they intersect the H line at each center mark (aligned with the center of the fog light bulbs).

  8. INSPECT FOG LIGHT AIMING


    1. Cover the fog light or disconnect the connector of the fog light on the opposite side to prevent light from the fog light that is not being inspected from affecting the fog light aiming inspection.

      Note

      Do not keep the fog light covered for more than 3 minutes. The fog light lens is made of synthetic resin, which may melt or be damaged due to excessive heat.

    2. Start the engine.

    3. Turn on the fog lights and check if the upper edge of the hot zone for each fog light matches the upper edge as shown in the illustration (except Taiwan).

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      Tech Tips


      • If the alignment distance is 25 m (82 ft.):

        The upper edge of the hot zone for the fog light should be 502 mm (1.65 ft.) below the H line.

      • If the alignment distance is 3 m (9.84 ft.):

        The upper edge of the hot zone for the fog light should be 60 mm (2.36 in.) below the H line.

    4. Turn on the fog lights and check if the upper edge of the hot zone for each fog light matches the upper edge as shown in the illustration (for Taiwan).

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      Tech Tips


      • If the alignment distance is 10 m (32.8 ft.):

        The upper edge of the hot zone for the fog light should be 201 mm (7.91 in.) below the H line.

      • If the alignment distance is 3 m (9.84 ft.):

        The upper edge of the hot zone for the fog light should be 60 mm (2.36 in.) below the H line.

  9. ADJUST FOG LIGHT AIMING


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      Text in Illustration
      *1 Aiming Screw

      Adjust the aim vertically:

      Adjust the aim of each fog light to the specified range by turning each aiming screw with a screwdriver.

      Note

      The final turn of the aiming screw should be made in the clockwise direction. If the screw is tightened excessively, loosen it and then retighten it, so that the final turn of the screw is in the clockwise direction.

      Tech Tips

      If it is not possible to correctly adjust fog light aim, check bulb, fog light unit and fog light unit reflector installation.