BRAKE PEDAL (for RHD) REMOVAL


  1. REMOVE UPPER INSTRUMENT PANEL ASSEMBLY

    Tech Tips

    Refer to the instructions for Removal of the upper instrument panel assembly Click here.

  2. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. A01JA4G

      Remove the screw <D>.

    2. Disengage the 2 claws and guide.

    3. Disconnect each connector and remove the No. 1 instrument panel under cover sub-assembly.

  3. REMOVE ECU INTEGRATION BOX RH


    1. A01JD48

      Disconnect the connectors.

    2. A01JCW5

      Remove the nut, bolt and ECU integration box RH.

  4. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY


    1. A01JANX

      Disconnect the sensor connector.

    2. A01JBAT

      Remove the 2 nuts and brake pedal stroke sensor assembly.

      Note

      Do not drop the brake pedal stroke sensor assembly. If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

  5. REMOVE STOP LIGHT SWITCH ASSEMBLY


    1. A01JBCH

      Disconnect the connector.

    2. A01JCVG

      Turn the stop light switch assembly counterclockwise and remove it.

  6. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER

  7. REMOVE BRAKE PEDAL RETURN SPRING


    1. A01JD2O

      Remove the brake pedal return spring from the brake pedal support sub-assembly and push rod pin.

  8. REMOVE PUSH ROD PIN


    1. A01JBOO

      Remove the clip and push rod pin to separate the brake pedal sub-assembly from the push rod clevis.

  9. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY


    1. A01J9Z2

      Remove the bolt and separate the brake pedal support assembly from the instrument panel reinforcement.

    2. A01JCT3

      Disengage the 2 clamps.

    3. A01JAK1

      Remove the 4 nuts and brake pedal support assembly.

    4. A01J9K7

      Remove the nut from the brake pedal support assembly.