BRAKE PEDAL (for LHD) REASSEMBLY


  1. INSTALL BRAKE PEDAL PAD

  2. INSTALL BRAKE PEDAL BUSHING


    1. Apply lithium soap base glycol grease to 2 new brake pedal bushings.

    2. Install the 2 brake pedal bushings to the brake pedal sub-assembly.

  3. INSTALL BRAKE PEDAL SHAFT COLLAR


    1. Install the brake pedal shaft collar to the brake pedal sub-assembly.

  4. INSTALL BRAKE PEDAL SUB-ASSEMBLY


    1. A01JB3R

      Install the brake pedal sub-assembly to the brake pedal support sub-assembly with the brake pedal shaft and nut.

      Torque:
      17 N*m  { 176 kgf*cm, 13 ft.*lbf }

  5. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note

    Do not drop the brake pedal stroke sensor assembly. If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.


    1. When installing a new brake pedal stroke sensor assembly:

      Note

      Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the nuts.


      1. A01JD8NE02
        Text in Illustration
        *1 Brake Pedal Groove
        *2 Brake Pedal Stroke Sensor Assembly Lever

        Temporarily install a new brake pedal stroke sensor assembly with the 2 nuts.

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

    2. When reusing the brake pedal stroke sensor assembly:


      1. A01JD8NE02
        Text in Illustration
        *1 Brake Pedal Groove
        *2 Brake Pedal Stroke Sensor Assembly Lever

        Temporarily install the brake pedal stroke sensor assembly with the 2 nuts.

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.