BRAKE PEDAL (for LHD) ADJUSTMENT


  1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT


    1. Check the brake pedal height.


      1. Turn back the carpet.

      2. Turn back the dash silencer from the slit provided on the dash silencer.

      3. A01JAOJE01
        Text in Illustration
        *1 Stop Light Switch Assembly
        *2 Clevis Lock Nut
        *3 Floor Panel
        *4 Brake Pedal Height

        Measure the shortest distance between the brake pedal surface and floor panel.

        Brake pedal height from floor panel
        127.7 to 137.7 mm (5.03 to 5.42 in.)

    2. Adjust the brake pedal height.


      1. Remove the stop light switch assembly Click here.

      2. Loosen the clevis lock nut.

      3. Adjust the brake pedal height by turning the push rod.

      4. Tighten the clevis lock nut.

        Torque:
        26 N*m  { 260 kgf*cm, 19 ft.*lbf }

      5. Install and adjust the stop light switch assembly Click here.

  2. INSPECT AND ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY


    1. When installing a new brake pedal stroke sensor assembly:


      1. A01JBT8E01

        Fully tighten a new brake pedal stroke sensor assembly with the 2 nuts.

        Torque:
        7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

        Note

        Tighten the 2 nuts in the order shown in the illustration.

      2. Firmly depress the brake pedal and break the brake pedal stroke sensor assembly lever set pin.

      3. Remove the broken lever set pin.

    2. When reusing the brake pedal stroke sensor assembly:


      1. Connect the cable to the negative (-) battery terminal.

      2. Connect the intelligent tester to the DLC3.

      3. Turn the power switch on (IG).

      4. Turn the intelligent tester on.

      5. Enter the following menus: Chassis / ABS/VSC/ TRC / Data List.

      6. A01J9P4

        Reading the value of the brake pedal stroke sensor assembly shown in the Data List, turn the brake pedal stroke sensor assembly slowly to the right and left to adjust the output voltage to the standard voltage.

        Standard Voltage
        Tester Display Measurement Item/Range Normal Condition Diagnostic Note
        Stroke Sensor

        Stroke sensor /

        min.: 0 V, max.: 5 V

        		 0.8 to 1.2 V -

      7. Tighten the 2 nuts.

        Torque:
        7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

        Note


        • Do not depress the brake pedal after turning the power switch on (IG).

        • Tighten the 2 nuts in the order shown in the illustration.

      8. Turn the power switch off.

      9. Disconnect the intelligent tester.

  3. INSPECT BRAKE PEDAL FREE PLAY


    1. A01J9N8E03
      Text in Illustration
      *1 Brake Pedal Free Play

      Depress the pedal until a slight resistance is felt. Measure the brake pedal free play as shown in the illustration.

      Pedal free play
      1.0 to 6.0 mm (0.0394 to 0.236 in.)

      If the pedal free play is not as specified, check the stop light switch clearance Click here. If the pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

  4. INSPECT BRAKE PEDAL RESERVE DISTANCE

    Tech Tips

    Measure the distance at the same point used for the brake pedal height inspection.


    1. Release the parking brake pedal.

    2. With the power switch on (READY), depress the brake pedal and measure the pedal reserve distance.

      Pedal reserve distance from the floor panel at 196 N (20 kgf, 44.1 lbf)
      More than 78.0 mm (3.07 in.)

      If the distance is not as specified, troubleshoot the brake system Click here.