BRAKE BOOSTER PUMP REMOVAL


  1. PRECAUTION (w/ Navigation System for HDD)

    Note

    After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

  2. REMOVE REAR NO. 2 FLOOR BOARD (for RHD)


    1. A01JB5ZE01

      Disengage the 2 guides <A> as shown in the illustration.

    2. Disengage the 3 guides <B> and remove the rear No. 2 floor board.

  3. REMOVE REAR DECK FLOOR BOX (for RHD)


    1. Remove the rear deck floor box.

  4. REMOVE REAR NO. 3 FLOOR BOARD (for RHD)


    1. A01JC33

      Disengage the 2 guides and remove the rear No. 3 floor board.

  5. DISABLE BRAKE CONTROL (for RHD)


    1. Wait at least 2 minutes after the power switch off.

      Note

      When the brake pedal is depressed or the door courtesy switch is turned on even if the power switch is off, the brake control system activates. Therefore do not depress the brake pedal or open/close the doors until the reservoir level switch connector is disconnected.

    2. A01JAIJ

      Disconnect the reservoir level switch connector with the parking brake applied.

    3. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    4. Depress the brake pedal 40 times or more to return all the fluid in the accumulator back to the reservoir.

    5. Check that the brake pedal can not be further depressed.

    6. Release the parking brake.

  6. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for RHD)

    Tech Tips

    Refer to the procedure up to Remove windshield wiper and motor link assembly Click here.

  7. REMOVE COWL BODY MOUNTING REINFORCEMENT LH (for RHD)


    1. A01JDA9

      Remove the 3 bolts and cowl body mounting reinforcement LH.

  8. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)


    1. A01JAH2

      Disengage the clamp and separate the wire harness from the outer cowl top panel sub-assembly.

    2. A01JB4QE01

      Disengage the clamp*1 and disconnect the connector (w/ Windshield Deicer).

    3. Disengage the clamp*2 and separate the wire harness from the outer cowl top panel sub-assembly.

    4. A01J9F7

      Disengage the claw and bend the No. 1 heater air duct splash shield seal.

    5. A01JBZC

      Disengage the claw and bend the water guard plate RH.

    6. A01J9HT

      Remove the 9 bolts and outer cowl top panel sub-assembly.

  9. DRAIN BRAKE FLUID (for RHD)

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  10. REMOVE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY (for LHD)

    Tech Tips

    Refer to the procedure up to Remove Brake Booster with Master Cylinder Assembly Click here.

  11. REMOVE FRONT CROSS MEMBER SUB-ASSEMBLY

    Tech Tips

    Refer to the procedure up to Remove Front Cross Member Sub-assembly Click here.

  12. REMOVE NO. 5 BRAKE ACTUATOR BRACKET


    1. A01JA6Z

      Remove the 2 nuts and No. 5 brake actuator bracket.

    2. Separate the wire harness clamp.

  13. REMOVE BRAKE BOOSTER PUMP ASSEMBLY WITH BRACKET


    1. A01JBVF

      Disconnect the 2 connectors and separate the clamp from the brake booster pump assembly.

    2. A01J9EUE02
      Text in Illustration
      *1 Brake Actuator Hose
      *2 No. 2 Brake Tube Clamp
      *3 No. 1 Brake Tube Clamp
      *4 Front No. 1 Brake Tube

      Remove the clip and brake actuator hose.

    3. Remove the 2 bolts, No. 1 brake tube clamp and No. 2 brake tube clamp.

    4. Disconnect the front No. 1 brake tube.

    5. A01JBC0E02
      Text in Illustration
      *1 Wire Harness Clamp
      *2 Fuel Line
      *3 Front No. 4 Brake Tube

      Separate the wire harness clamp, 2 fuel lines and front No. 4 brake tube from the brake booster pump assembly.

    6. A01JD8Z

      Remove the 3 nuts and brake booster pump assembly with bracket.

  14. REMOVE BRAKE BOOSTER PUMP ASSEMBLY


    1. A01J9ZUE01
      Text in Illustration
      *1 Nut
      *2 Brake Actuator Case Collar
      *3 Brake Booster Pump Bushing
      *4 Brake Actuator Bracket Assembly
      *5 Brake Booster Pump Assembly

      Remove the 2 nuts, brake booster pump bushings, brake actuator case collars and brake booster pump assembly from the brake actuator bracket assembly.