REAR SPEED SENSOR INSTALLATION

Tech Tips


  • If the sensor rotor needs to be replaced, replace it together with the rear axle hub and bearing assembly.

  • The rear speed sensor is a component of the rear axle hub and bearing assembly. If the sensor malfunctions, replace the rear axle hub and bearing assembly.


  1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY


    1. Install the rear axle hub and bearing assembly Click here.

      Tech Tips

      The rear speed sensor is a component of the rear axle hub and bearing assembly. If the sensor malfunctions, replace the rear axle hub and bearing assembly.

  2. INSPECT REAR AXLE HUB BEARING LOOSENESS


    1. A01JAZS

      Using a dial indicator, check for looseness near the center of the axle hub.

      Maximum looseness
      0.05 mm (0.00196 in.)

      Note


      • Ensure that the dial indicator is set perpendicular to the measurement surface.

      • Keep the magnet of the dial indicator away from the rear axle hub and bearing (rear speed sensor).

      Tech Tips

      If the looseness exceeds the maximum, replace the rear axle hub and bearing assembly.

  3. INSPECT REAR AXLE HUB RUNOUT


    1. A01JADW

      Using a dial indicator, check for runout on the surface of the axle hub outside the rear axle hub bolt.

      Maximum runout
      0.05 mm (0.00196 in.)

      Note


      • Ensure that the dial indicator is set perpendicular to the measurement surface.

      • Make sure to install the tip of the dial indicator towards the outside of the rear axle hub bolt.

      • Keep the magnet of the dial indicator away from the rear axle hub and bearing (rear speed sensor).

      Tech Tips

      If the runout exceeds the maximum, replace the rear axle hub and bearing assembly.

  4. INSTALL REAR DISC


    1. A01JBWME03
      Text in Illustration
      *1 Matchmark

      Align the matchmarks of the disc and axle hub, and install the disc.

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  5. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY


    1. A01J99G

      Install the rear disc brake caliper assembly with the 2 bolts.

      Torque:
      57 N*m  { 585 kgf*cm, 42 ft.*lbf }

  6. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A01JCHFE03
      Text in Illustration
      *1 No. 3 Parking Brake Cable Assembly
      *2 Clip

      Install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

      Tech Tips

      Be sure to engage the No. 3 parking brake cable assembly clip onto the rear disc brake cylinder assembly as shown in the illustration.

    2. A01JBJ2E02

      Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

  7. CONNECT REAR SPEED SENSOR WIRE


    1. A01JAGB

      Connect the rear speed sensor wire connector to the rear speed sensor.

  8. ADJUST PARKING BRAKE PEDAL TRAVEL (for LHD)


    1. Remove the lower instrument panel finish panel assembly Click here.

    2. Completely release the parking brake pedal.

    3. A01JCHVE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

    4. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      8 to 11 notches at 300 N (31 kgf, 67.5 lbf)
    5. A01JCHVE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    6. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    7. Check whether the parking brake drags or not.

    8. Install the lower instrument panel finish panel assembly Click here.

  9. ADJUST PARKING BRAKE PEDAL TRAVEL (for RHD)


    1. Remove the No. 2 instrument panel under cover sub-assembly.

      Tech Tips

      This is symmetrical to the LHD model Click here.

    2. Completely release the parking brake pedal.

    3. A01JAITE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

    4. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      8 to 11 notches at 300 N (31 kgf, 67.5 lbf)
    5. A01JAITE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    6. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    7. Check whether the parking brake drags or not.

    8. Install the No. 2 instrument panel under cover sub-assembly.

      Tech Tips

      This is symmetrical to the LHD model Click here.

  10. INSPECT REAR DISC BRAKE CYLINDER OPERATION LEVER AND STOPPER CLEARANCE


    1. A01J92SE03
      Text in Illustration
      *1 Stopper
      *2 Operation Lever

      Release the parking brake lever and check that the clearance measurement between the rear disc brake cylinder operation lever and the stopper is within the specified range.

      Clearance
      0.5 mm (0.0197 in.) or less

      If the clearance is not within the specified range, replace the rear disc brake caliper assembly.

  11. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY (for LHD)


    1. Connect each connector.

    2. Engage the clamp.

    3. Engage the 2 guides and claw to connect the hood lock control cable.

    4. A01J96A

      Engage the 6 claws and clip.

    5. Install the lower instrument panel finish panel assembly with the screw <C>.

  12. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (for LHD)


    1. A01J99M

      Engage the 2 clips.

    2. Install the cowl side trim board LH with the clip.

  13. INSTALL FRONT DOOR SCUFF PLATE LH (for LHD)


    1. A01JB0N

      Engage the 10 claws to install the front door scuff plate LH.

  14. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)


    1. Connect each connector.

    2. Engage the guide and 2 claws.

    3. Install the No. 1 instrument panel under cover sub-assembly with the screw <D>.

  15. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


    1. Connect the cable to the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    2. Connect the reservoir level switch connector.

    3. Clear the DTCs Click here.

  17. INSTALL REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Engage the 2 guides to install the rear No. 3 floor board.

  18. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  19. INSTALL REAR NO. 2 FLOOR BOARD


    1. A01JCWRE01

      Engage the 3 guides <A>.

    2. Engage the 2 guides <B> and install the rear No. 2 floor board as shown in the illustration.

  20. CHECK FOR SPEED SENSOR SIGNAL

    Click here