FRONT AXLE HUB BOLT REPLACEMENT

Note

When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTC.

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the LH side.


  1. PRECAUTION (w/ Navigation System for HDD)

    Note

    After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and setting. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

  2. REMOVE REAR NO. 2 FLOOR BOARD


    1. A01JB5ZE01

      Disengage the 2 guides <A> as shown in the illustration.

    2. Disengage the 3 guides <B> and remove the rear No. 2 floor board.

  3. REMOVE REAR DECK FLOOR BOX


    1. Remove the rear deck floor box.

  4. REMOVE REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Disengage the 2 guides and remove the rear No. 3 floor board.

  5. DISABLE BRAKE CONTROL


    1. Wait at least 2 minutes after the power switch off.

      Note

      When the brake pedal is depressed or the door courtesy switch is turned on even if the power switch is off, the brake control system activates. Therefore do not depress the brake pedal or open/close the doors until the reservoir level switch connector is disconnected.

    2. A01JAIJ

      Disconnect the reservoir level switch connector with the parking brake applied.

    3. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    4. Depress the brake pedal 40 times or more to return all the fluid in the accumulator back to the reservoir.

    5. Check that the brake pedal can not be further depressed.

    6. Release the parking brake.

  6. REMOVE FRONT WHEEL

  7. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY


    1. A01JBDO

      Remove the 2 bolts and separate the front disc brake caliper assembly.

      Note

      Use wire or an equivalent tool to keep the front disc brake caliper assembly from hanging down by the flexible hose.

  8. REMOVE FRONT DISC


    1. A01JDC0E01
      Text in Illustration
      *1 Matchmark

      Remove the front disc.

      Tech Tips

      Put matchmarks on the disc and the axle hub.

  9. REMOVE FRONT AXLE HUB BOLT


    1. A01JAA1E01
      Text in Illustration
      *1 Nut

      Temporarily install 2 nuts to the front axle hub bolts as shown in the illustration.

      Recommended service nut
      Thread diameter: 12.0 mm (0.472 in.)
      Thread pitch: 1.5 mm (0.0591 in.)

      Note

      Install nuts to prevent damage to the hub bolts.

    2. Using SST and a brass bar or an equivalent tool to hold the front axle, remove the front axle hub bolt.

      SST
      09611-12010

      Note

      Do not damage the threads of the front axle hub bolts.

  10. INSTALL FRONT AXLE HUB BOLT


    1. A01J9LGE01
      Text in Illustration
      *1 Nut
      *2 Washer

      Install a washer and nut to a new front axle hub bolt as shown in the illustration.

      Recommended service nut
      Thread diameter: 12.0 mm (0.472 in.)
      Thread pitch: 1.5 mm (0.0591 in.)

      Tech Tips

      Recommended thickness of the washer is 5 mm (0.197 in.) or more.

    2. Using a brass bar or an equivalent tool to hold the front axle, install the hub bolt by tightening the nut.

      Note


      • Install the nuts to prevent damage to the front axle hub bolts.

      • Do not damage the threads of the front axle hub bolts.

    3. Remove the 3 nuts and washer from the 3 front axle hub bolts.

  11. INSTALL FRONT DISC


    1. A01JDC0E01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks of the disc and axle hub, and install the disc.

      Note

      When replacing the disc with a new one, select the installation position where the front disc has minimal runout.

  12. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY


    1. A01JBDO

      Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.

      Torque:
      137 N*m  { 1398 kgf*cm, 101 ft.*lbf }

      Note

      Do not twist the brake hose when installing the front disc brake caliper assembly.

  13. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


    1. Connect the cable to the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    2. Connect the reservoir level switch connector.

    3. Clear the DTCs Click here.

  15. INSTALL REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Engage the 2 guides to install the rear No. 3 floor board.

  16. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  17. INSTALL REAR NO. 2 FLOOR BOARD


    1. A01JCWRE01

      Engage the 3 guides <A>.

    2. Engage the 2 guides <B> and install the rear No. 2 floor board as shown in the illustration.