HYBRID VEHICLE TRANSAXLE INSTALLATION


  1. INSTALL ENGINE MOUNTING BRACKET LH


    1. A01JD38E01

      Install the engine mounting bracket LH with 3 new bolts in several steps.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

      Note

      Temporarily tighten bolt A, and then fully tighten the 3 bolts in the order of B, C and A.

  2. INSTALL REAR ENGINE MOUNTING BRACKET


    1. A01JA2YE01

      Install the rear engine mounting bracket with the 4 bolts in several steps.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

      Note

      Temporarily tighten bolt A, and then fully tighten the 4 bolts in the order of C, B, D and A.

  3. INSTALL FRONT ENGINE MOUNTING BRACKET


    1. A01J9W6E01

      Install the front engine mounting bracket with the 3 bolts in several steps.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

      Note

      Temporarily tighten bolt A, and then fully tighten the 3 bolts in the order of B, C and A.

  4. INSTALL MOTOR CABLE BRACKET


    1. A01JAEE

      Install the motor cable bracket with the bolt.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  5. INSTALL WIRE HARNESS CLAMP BRACKET


    1. A01J8F8

      Install the 2 wire harness clamp brackets with the 2 bolts.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  6. INSTALL MOTOR CABLE

    Note

    Wear insulated gloves.


    1. A01J8DE

      Install the motor cable to the hybrid transaxle assembly with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Keep the sealing surface of the motor cable and the connector terminal joint free of foreign matter.

    2. A01J8L0

      Engage the 2 claws to install a new terminal cap.

      Note

      When installing the terminal cap to the motor cable terminal block, keep the sealing surface free of foreign matter.

    3. A01JBI7

      Place the motor cable connector shell in position and install it with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    4. A01J986

      Connect the 3 clamps.

  7. INSTALL GENERATOR CABLE

    Note

    Wear insulated gloves.


    1. A01JBDJ

      Install the generator cable to the hybrid transaxle assembly with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Keep the sealing surface of the generator cable and the connector terminal joint free of foreign matter.

    2. A01J9KJ

      Engage the 2 claws to install a new terminal cap.

      Note

      When installing the terminal cap to the generator cable terminal block, keep the sealing surface free of foreign matter.

    3. A01J9II

      Place the generator cable connector shell in position and install it with the 3 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    4. A01JBCA

      Connect the generator cable clamp to the motor cable bracket.

  8. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY


    1. A01JCEME01
      Text in Illustration
      *1 Knock Pin

      Make sure that the knock pins are installed on the engine.

    2. Using an engine lifter, align the engine assembly and hybrid vehicle transaxle assembly, fit the knock pins into the knock pin holes, and tighten the 7 bolts shown in the illustration.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

      Note


      • Make sure to align the hybrid vehicle transaxle assembly so that the input shaft of the hybrid vehicle transaxle assembly will be inserted straight into the inner splines of the transmission input damper.

      • When inserting the input shaft of the hybrid vehicle transaxle assembly into the inner splines of the transmission input damper, do not shake the hybrid vehicle transaxle assembly excessively.

      • When mounting the hybrid vehicle transaxle assembly to the engine assembly, make sure to securely fit the knock pins into the knock holes.

      • Push in the hybrid vehicle transaxle assembly so that the contact surfaces of the engine assembly and the hybrid vehicle transaxle assembly will be are aligned evenly.

      • While mounting the hybrid vehicle transaxle assembly to the engine assembly, temporarily tighten the bolt (A), and then fully tighten the 3 bolts in the order of B, A and C.

      • Do not hang the hybrid vehicle transaxle assembly off of the engine assembly if the contact surfaces of the engine assembly and the hybrid vehicle transaxle assembly are not in full contact. The knock holes of the hybrid vehicle transaxle case may be deformed due to the excessive weight of the engine assembly and hybrid vehicle transaxle assembly, resulting in misalignment between the engine assembly and hybrid vehicle transaxle assembly.

  9. INSTALL FLYWHEEL HOUSING SIDE COVER


    1. A01JDBK

      Install the flywheel housing side cover.

  10. INSTALL STARTER HOLE INSULATOR


    1. A01JCUT

      Install the starter hole insulator with the 2 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  11. CONNECT WIRE HARNESS


    1. Connect the 12 wire harness clamps and 6 connectors and install the 2 bolts.

      A01JA8M
      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  12. INSTALL RADIATOR PIPE


    1. A01JDC2

      Install the radiator pipe with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Install the No. 3 radiator hose with the clamp.

  13. INSTALL REAR ENGINE MOUNTING INSULATOR


    1. A01JBPZ

      Install the rear engine mounting insulator to the engine mounting bracket with the through bolt.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator is necessary.

  14. INSTALL FRONT ENGINE MOUNTING INSULATOR


    1. A01JCZU

      Temporarily install the front engine mounting insulator with the bolt and nut.

  15. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

    Tech Tips

    Click here