HYBRID VEHICLE TRANSAXLE INSTALLATION

INSTALL ENGINE MOUNTING BRACKET LH
1. Install the engine mounting bracket LH with 3 new bolts in several steps.
  
  Torque:
  
  64 N*m { 653 kgf*cm, 47 ft.*lbf }
  
  Note
  
  Temporarily tighten bolt A, and then fully tighten the 3 bolts in the order of B, C and A.
INSTALL REAR ENGINE MOUNTING BRACKET
1. Install the rear engine mounting bracket with the 4 bolts in several steps.
  
  Torque:
  
  45 N*m { 459 kgf*cm, 33 ft.*lbf }
  
  Note
  
  Temporarily tighten bolt A, and then fully tighten the 4 bolts in the order of C, B, D and A.
INSTALL FRONT ENGINE MOUNTING BRACKET
1. Install the front engine mounting bracket with the 3 bolts in several steps.
  
  Torque:
  
  64 N*m { 653 kgf*cm, 47 ft.*lbf }
  
  Note
  
  Temporarily tighten bolt A, and then fully tighten the 3 bolts in the order of B, C and A.
INSTALL MOTOR CABLE BRACKET
1. Install the motor cable bracket with the bolt.
  
  Torque:
  
  23 N*m { 235 kgf*cm, 17 ft.*lbf }
INSTALL WIRE HARNESS CLAMP BRACKET
1. Install the 2 wire harness clamp brackets with the 2 bolts.
  
  Torque:
  
  23 N*m { 235 kgf*cm, 17 ft.*lbf }
INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY
1. Text in Illustration
  
  *1 Knock Pin
  
  Make sure that the knock pins are installed on the engine.
2. Using an engine lifter, align the engine assembly and hybrid vehicle transaxle assembly, fit the knock pins into the knock pin holes, and tighten the 7 bolts shown in the illustration.
  
  Torque:
  
  33 N*m { 337 kgf*cm, 24 ft.*lbf }
  Note
  - Make sure to align the hybrid vehicle transaxle so that the input shaft of the hybrid vehicle transaxle will be inserted straight into the inner splines of the transmission input damper.
  - When inserting the input shaft of the hybrid vehicle transaxle into the inner splines of the transmission input damper, do not shake the hybrid vehicle transaxle excessively.
  - When mounting the hybrid vehicle transaxle to the engine, make sure to securely fit the knock pins into the knock holes.
  - Push in the hybrid vehicle transaxle so that the contact surfaces of the engine and the hybrid vehicle transaxle will be are aligned evenly.
  - While mounting the hybrid vehicle transaxle to the engine, temporarily tighten the bolt (A), fully tighten the bolt (B), fully tighten the bolt (A), and then fully tighten the bolts (C).
  - Do not hang the hybrid vehicle transaxle off of the engine if the contact surfaces of the engine and the hybrid vehicle transaxle are not in full contact. The knock holes of the hybrid vehicle transaxle case may be deformed due to the excessive weight of the engine and hybrid vehicle transaxle, resulting in misalignment between the engine and hybrid vehicle transaxle.
INSTALL FLYWHEEL HOUSING SIDE COVER
1. Install the flywheel housing side cover.
INSTALL STARTER HOLE INSULATOR
1. Install the starter hole insulator with the 2 bolts.
  
  Torque:
  
  37 N*m { 377 kgf*cm, 27 ft.*lbf }
CONNECT WIRE HARNESS
1. Connect the 12 wire harness clamps and 6 connectors and install the 2 bolts.
  
  Torque:
  
  12 N*m { 122 kgf*cm, 9 ft.*lbf }
INSTALL RADIATOR PIPE
1. Install the radiator pipe with the 2 bolts.
  
  Torque:
  
  19 N*m { 194 kgf*cm, 14 ft.*lbf }
2. Install the No. 3 radiator hose with the clamp.
INSTALL REAR ENGINE MOUNTING INSULATOR
1. Install the rear engine mounting insulator to the engine mounting bracket with the through bolt.
  
  Torque:
  
  95 N*m { 969 kgf*cm, 70 ft.*lbf }
  
  Tech Tips
  
  Perform this procedure only when replacement of the engine mounting insulator is necessary.
INSTALL FRONT ENGINE MOUNTING INSULATOR
1. Temporarily install the front engine mounting insulator with the bolt and nut.
INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Tech Tips

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