HYBRID VEHICLE TRANSAXLE REMOVAL


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    Tech Tips

    Click here

  2. REMOVE FRONT CROSS MEMBER SUB-ASSEMBLY


    1. A01JA2N

      Remove the bolt and nut.

    2. Remove the front engine mounting insulator from the front engine mounting bracket.

  3. REMOVE FRONT ENGINE MOUNTING INSULATOR


    1. A01J9G7

      Remove the 2 bolts and front engine mounting insulator.

  4. REMOVE REAR ENGINE MOUNTING INSULATOR


    1. A01JBPZ

      Remove the through bolt, and separate the rear engine mounting insulator.

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator is necessary.

  5. REMOVE RADIATOR PIPE


    1. A01JDC2

      Separate the No. 3 radiator hose from the cylinder head.

    2. Remove the 2 bolts and radiator pipe.

  6. DISCONNECT WIRE HARNESS


    1. Remove the 2 bolts and disconnect the 6 connectors and 12 wire harness clamps.

      A01JA9T

  7. REMOVE STARTER HOLE INSULATOR


    1. A01JCUT

      Remove the 2 bolts and starter hole insulator.

  8. REMOVE FLYWHEEL HOUSING SIDE COVER


    1. A01JDBK

      Remove the flywheel housing side cover.

  9. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY


    1. Using wood blocks or equivalent, set an engine lifter to the hybrid vehicle transaxle assembly.

      Note

      Using a rope, wooden blocks or equivalent, secure the hybrid vehicle transaxle assembly to the engine lifter.

    2. A01J8K2

      Remove the 7 bolts and hybrid vehicle transaxle assembly.

      Note

      To avoid damage to the knock pin, do not pry the connecting portion of the hybrid transaxle and the engine.

  10. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A01JCRM

      Remove the 2 bolts and 2 wire harness clamp brackets.

  11. REMOVE MOTOR CABLE BRACKET


    1. A01JAEE

      Remove the bolt and motor cable bracket.

  12. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A01J9W6

      Remove the 3 bolts and front engine mounting bracket.

  13. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A01JA2Y

      Remove the 4 bolts and rear engine mounting bracket.

  14. REMOVE ENGINE MOUNTING BRACKET LH


    1. A01JD38

      Remove the 3 bolts and engine mounting bracket LH.