EXHAUST PIPE GAS CONTROL ACTUATOR REMOVAL


  1. REMOVE FRONT SPOILER COVER (w/ Front Spoiler)

  2. REMOVE ENGINE UNDER COVER

  3. DRAIN ENGINE COOLANT (for Engine)

    Note

    Do not remove the reservoir tank cap, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug and drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Loosen the cylinder block drain cock plug.

      Tech Tips

      The plug is on the back of the generator on the exhaust manifold side.

      A01JB2ZE01
      Text in Illustration
      *1 Reservoir Tank Cap *2 Cylinder Block Drain Cock Plug
      *3 Radiator Drain Cock Plug *4 Air Release Valve

  4. REMOVE EXHAUST PIPE GAS CONTROL ACTUATOR

    Note

    When removing the exhaust pipe gas control actuator, use caution because coolant may spill out from the exhaust heat recirculation system.


    1. A01JBIR

      Disconnect the 2 water hoses.

    2. A01JB1TE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with the tip taped, pry the portion indicated in the illustration to disengage the spring.

    3. A01J8RQ

      Remove the 3 bolts, 3 nuts, gasket and exhaust pipe gas control actuator case.

    4. A01J9HFE01
      Text in Illustration
      *1 Exhaust Pipe Gas Control Stopper
      *2 Exhaust Pipe Gas Control Actuator
      *3 Port A
      *4 Port B

      While closing port A, apply compressed air to port B to remove the exhaust pipe gas control actuator shown in the illustration.

      Tech Tips

      Use a piece of cloth to catch the exhaust pipe gas control actuator.