INTAKE MANIFOLD REMOVAL


  1. REMOVE THROTTLE BODY ASSEMBLY

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  2. REMOVE EGR PIPE ASSEMBLY (w/ EGR System)


    1. A01J9BB

      Disconnect the 2 wire harness clamps.

    2. A01JALE

      Remove the bolt and wire harness support.

    3. A01JCSG

      Remove the 4 bolts, EGR pipe assembly and 2 gaskets.

  3. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. A01JABJ

      Disconnect the connector.

    2. Remove the bolt and manifold absolute pressure sensor.

  4. REMOVE VACUUM SWITCHING VALVE ASSEMBLY


    1. A01J8UB

      Disconnect the connector and 2 fuel vapor feed hoses.

    2. A01JC5S

      Remove the bolt and vacuum switching valve assembly.

  5. REMOVE INTAKE MANIFOLD


    1. w/o EGR System:


      1. A01J9RX

        Disconnect the 2 wire harness clamps from the wire harness support.

      2. A01JCAS

        Remove the bolt and wire harness support from the surge tank cover.

      3. A01J9XS

        Remove the 2 bolts and surge tank cover from the intake manifold.

      4. Remove the gasket from the intake manifold.

    2. A01JB11

      Disconnect the 3 connectors and 2 wire harness clamps.

    3. Remove the engine oil level dipstick.

    4. A01JBZ3

      Disconnect the wire harness clamp, and then remove the 2 bolts and engine oil level dipstick guide sub-assembly.

    5. Remove the O-ring from the engine oil level dipstick guide sub-assembly.

    6. A01JC2G

      Disconnect the fuel vapor feed hose and ventilation hose from the intake manifold.

    7. A01J8SH

      Remove the 2 bolts, 2 nuts and intake manifold.

    8. Remove the No. 1 intake manifold to head gasket from the intake manifold.

    9. w/ Stud Bolt:


      1. A01JC8E

        Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.

        Tech Tips

        If a stud bolt is deformed or the threads are damaged, replace the stud bolt.