FUEL TANK INSTALLATION


  1. INSTALL FUEL TANK CUSHION


    1. A01JB0PE01
      Text in Illustration
      *1 No. 1 Fuel Tank Cushion
      *2 No. 2 Fuel Tank Cushion

      Install 3 new No. 1 fuel tank cushions and 2 new No. 2 fuel tank cushions as shown in the illustration.

  2. INSTALL NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A01JB1S

      Install the hose clamp and the No. 1 charcoal canister outlet hose to the fuel tank.

  3. INSTALL FUEL TANK ASSEMBLY


    1. Support the fuel tank using an engine lifter.

    2. A01J8DY

      Raise the engine lifter, then install the fuel tank to the vehicle.

      Note


      • Do not drop the fuel tank.

      • When installing the fuel tank, tilt it slightly to prevent it from interfering with the suspension arm or other surrounding parts.

    3. A01J95E

      Tighten the 4 set bolts of the 2 fuel tank bands.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      First temporarily install the bolts of the tank bracket. Then temporarily install the bolts of the tank bands. Finally, tighten all of the bolts.

    4. A01JAZI

      Connect the parking brake cable assembly with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  4. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01JB94E06

      Align the fuel tube connector with the pipe, push the fuel tube connector in until the retainer makes a "click" sound, then lock the cover of the connector.

      Note


      • Check that there are no scratches or foreign objects around the connected part of the fuel tube connector and pipe before starting this step.

      • After connecting the fuel tank main tube sub-assembly, check that the fuel tank main tube sub-assembly is securely connected by pulling on the fuel tube connector.

  5. CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01JBV1E03

      Push in the tube connector to the fuel pipe and install the retainer.

      Note


      • Check if there is any damage or foreign objects on the connected part of the fuel pipe.

      • After connecting, check if the fuel pipe and the connector are securely connected by pulling on them.

  6. CONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A01JBKKE01
      Text in Illustration
      *1 120°
      *2 Upper Side

      Connect the fuel tank to filler pipe hose to the fuel tank as shown in the illustration, then fit it with the clamp.

  7. CONNECT FUEL TANK BREATHER TUBE


    1. A01J8FH

      Connect the fuel tank breather tube to the fuel tank.

    2. Connect the No. 1 charcoal canister outlet hose.

      Note

      After connecting the breather tube and No. 1 charcoal canister outlet hose, check that the evaporation vent tube clamp is securely connected to the fuel tank.

  8. INSTALL NO. 1 FUEL TANK PROTECTOR


    1. A01JCCY

      Install the fuel tank protector sub-assembly with the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  9. INSTALL REAR SUSPENSION BRACE SUB-ASSEMBLY


    1. Install the rear suspension brace sub-assembly with the 4 bolts and clip.

      A01JD65
      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

  10. INSTALL REAR FLOOR SIDE MEMBER COVER LH


    1. A01J8O5

      Install the rear floor side member cover LH with the nut and 2 bolts.

  11. INSTALL REAR FLOOR SIDE MEMBER COVER RH


    1. A01JA88

      Engage the clip to temporarily install the rear floor side member cover RH.

    2. Install the rear floor side member cover RH with the 3 bolts.

  12. ADD FUEL

  13. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. Install the fuel suction tube assembly with pump and gauge Click here.