FUEL PUMP DISASSEMBLY


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01J97D

      Disconnect the 3 harness clamps.

      Note

      Do not damage the wire harness.

    2. A01J8JN

      Remove the 2 harness protectors from the wire harness.

      Note

      Do not damage the wire harness.

    3. A01J8HZ

      Disconnect the connector of the fuel sender gauge assembly.

    4. A01JCI2

      Release the lock as shown in the illustration and slide the fuel sender gauge assembly to remove it.

  2. REMOVE FUEL PUMP


    1. A01JCLF

      Disconnect the connector of the fuel pump harness.

    2. A01J95D

      Disconnect the fuel pump filter hose.

    3. A01JD7LE02
      Text in Illustration
      *1 Fuel Tube
      *2 Fuel Sub-tank

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.

      Note

      Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Click here.

    4. A01JAEA

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. A01J8HA

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump filter and fuel pump from the fuel filter.

      Note


      • Do not damage the fuel pump filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    6. A01JBXT

      Disconnect the fuel pump harness connector.

    7. A01JCINE05
      Text in Illustration
      *1 O-ring
      *2 Spacer

      Remove the O-ring and spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.