FUEL PUMP REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. REMOVE REAR NO. 2 FLOOR BOARD


    1. A01JB5ZE01

      Disengage the 2 guides <A> as shown in the illustration.

    2. Disengage the 3 guides <B> and remove the rear No. 2 floor board.

  3. REMOVE REAR DECK FLOOR BOX


    1. Remove the rear deck floor box.

  4. REMOVE REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Disengage the 2 guides and remove the rear No. 3 floor board.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE REAR SEAT CUSHION ASSEMBLY


    1. A01JC67E01
      Text in Illustration
      *1 100 mm (3.94 in.) or less
      *2 Hook
      *3 Guide

      Disengage the 2 front hooks of the seat cushion from the vehicle body as shown in the illustration.

      Note

      Follow the instructions below carefully as the cushion frame deforms easily.


      1. Choose a hook to detach first. Place your hands near the hook as shown in the illustration. Then lift the seat cushion to detach the hook.

      2. Repeat the above procedure for the other hook.

    2. Disengage the 2 guides of the seat cushion from the seatback.

    3. Remove the rear seat cushion assembly.

  7. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. A01JC7A

      Remove the rear floor service hole cover.

    2. A01JARN

      Disconnect the connector from the fuel suction tube assembly.

  8. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01JAOTE01
      Text in Illustration
      *1 Tube Joint Clip
      *2 Fuel Tube Joint
      *3 O-ring

      Remove the tube joint clip, then pull the fuel tube joint out of the plug of the fuel suction tube assembly.

      Note


      • Check that there is no dirt or other foreign matter around the fuel tube joint before disconnecting it. Clean the joint if necessary.

      • It is necessary to prevent dirt or foreign matter from entering the joint. If dirt or foreign matter gets in the joint, the O-rings may not seal properly.

      • Only disconnect the joint by hand.

      • Do not bend, kink or twist the nylon tubes.

      • Protect the contact surfaces by covering it with a plastic bag.

  9. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01JC5KE01

      Loosen the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel suction tube assembly.

  10. DISCONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A01JCCK

      Disconnect the No. 1 charcoal canister outlet hose from the fuel suction tube assembly.

  11. DISCONNECT FUEL TANK EVAPORATION TUBE


    1. A01JA4OE01
      Text in Illustration
      *1 Retainer

      Release the retainer and disconnect the fuel tank evaporation tube from the fuel suction tube assembly.

  12. REMOVE FUEL PUMP GAUGE RETAINER


    1. A01JC4CE01
      Text in Illustration
      *1

      SST

      (Plate)
      *2

      SST

      (Claw)
      *3 Rib

      Temporarily install the SST plate and claws to the fuel pump gauge retainer.

      SST
      09808-14030   ( 09808-01030, 09808-01040, 09808-01050 )

      Tech Tips

      Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.

    2. While pressing the claws of SST to the fuel pump gauge retainer ribs securely, tighten the bolts.

      Tech Tips

      Install SST while pressing the SST claws toward the fuel pump gauge retainer (towards the center of SST).

    3. Install the SST handle.

    4. A01JB4VE01
      Text in Illustration
      *1

      SST

      (Handle)
      *2

      SST

      (Plate)
      *3

      SST

      (Claw)

      Lightly press down on SST to prevent it from separating from the retainer. While pressing SST, rotate the handle slowly to loosen the retainer.

      SST
      09808-14030   ( 09808-01010, 09808-01020, 09808-01030, 09808-01040, 09808-01050 )

      Note


      • Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.

      • Do not press down on SST excessively as this may make the retainer hard to rotate, and may damage components.

      • Make sure to rotate the SST handle horizontally. If the SST handle is rotated at an angle, SST may come off.

      • Do not spin SST too fast or use an impact wrench as this may result in damage to components.

      • If SST comes off of the retainer, loosen the SST bolts and reinstall SST.

      Tech Tips

      The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

    5. Remove the fuel pump gauge retainer while holding the fuel suction tube assembly by hand.

  13. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. A01J9JT

      Remove the fuel suction tube assembly with pump and gauge from the fuel tank.

      Note

      Make sure that the fuel sender gauge arm does not bend.

    2. A01JD6FE02
      Text in Illustration
      *1 Gasket

      Remove the gasket from the fuel tank.