FUEL PUMP REMOVAL


  1. PRECAUTION (w/ Navigation System for HDD)

    Note

    After the power switch is turned off, the navigation receiver assembly (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Tech Tips

    Click here.

  3. REMOVE REAR NO. 2 FLOOR BOARD


    1. A01JB5ZE01

      Disengage the 2 guides <A> as shown in the illustration.

    2. Disengage the 3 guides <B> and remove the rear No. 2 floor board.

  4. REMOVE REAR DECK FLOOR BOX


    1. Remove the rear deck floor box.

  5. REMOVE REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Disengage the 2 guides and remove the rear No. 3 floor board.

  6. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  7. REMOVE REAR SEAT CUSHION ASSEMBLY


    1. A01JC67E01
      Text in Illustration
      *1 100 mm (3.94 in.) or less
      *2 Hook
      *3 Guide

      Disengage the 2 front hooks of the seat cushion from the vehicle body as shown in the illustration.

      Note

      Follow the instructions below carefully as the cushion frame deforms easily.


      1. Choose a hook to detach first. Place your hands near the hook as shown in the illustration. Then lift the seat cushion to detach the hook.

      2. Repeat the above procedure for the other hook.

    2. Disengage the 2 guides of the seat cushion from the seatback.

    3. Remove the rear seat cushion assembly.

  8. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. A01JC7A

      Remove the rear floor service hole cover.

    2. A01JARN

      Disconnect the connector from the fuel suction tube assembly.

  9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01JAOTE01
      Text in Illustration
      *1 Tube Joint Clip
      *2 Fuel Tube Joint
      *3 O-ring

      Remove the tube joint clip, then pull the fuel tube joint out of the plug of the fuel suction tube assembly.

      Note


      • Check that there is no dirt or other foreign objects around the fuel tube joint before disconnecting it. Clean the joint if necessary.

      • It is necessary to prevent mud or dirt from entering the joint. If mud or dirt gets in the joint, the O-rings may not seal properly.

      • Only disconnect the joint by hand.

      • Do not bend, kink or twist the nylon tubes.

      • Protect the contact surfaces by covering it with a plastic bag.

  10. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01JC5KE01

      Loosen the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel suction tube assembly.

  11. DISCONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A01JCCK

      Disconnect the No. 1 charcoal canister outlet hose from the fuel suction tube assembly.

  12. DISCONNECT FUEL TANK EVAPORATION TUBE


    1. A01JA4OE01
      Text in Illustration
      *1 Retainer

      Release the retainer and disconnect the fuel tank evaporation tube from the fuel suction tube assembly.

  13. REMOVE FUEL PUMP GAUGE RETAINER


    1. A01JANJE01

      Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Tech Tips


      • Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.

      • Install SST while pressing the SST claws toward the fuel pump gauge retainer (towards the center of SST).

    2. A01J8XXE01

      Using SST, loosen the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Note


      • Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.

      • Loosen the retainer by turning it counterclockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.

      Tech Tips

      The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

    3. Remove the fuel pump gauge retainer while holding the fuel suction tube assembly by hand.

  14. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. A01J9JT

      Remove the fuel suction tube assembly with pump and gauge from the fuel tank.

      Note

      Make sure that the fuel sender gauge arm does not bend.

    2. A01JD6FE02
      Text in Illustration
      *1 Gasket

      Remove the gasket from the fuel tank.