HV RELAY ASSEMBLY INSTALLATION


  1. INSTALL HYBRID BATTERY JUNCTION BLOCK

    CAUTION:

    Be sure to wear insulated gloves.


    1. A01J8LF

      Install the hybrid battery junction block with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A01JA5F

      Connect the 2 connectors to the hybrid battery junction block.

      Note

      The connectors should be connected securely.

    3. A01JC1W

      Connect the 2 connectors to the hybrid battery junction block.

  2. CONNECT FRAME WIRE

    CAUTION:

    Wear insulating gloves.


    1. A01JC0Y

      Install the frame wire on the hybrid battery junction block assembly with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note


      • Make sure that the ends of the frame wire are not crossed over each other.

      • Be sure to connect the frame wires to the correct terminals.

    2. Connect the clamp and frame wire.

  3. CHECK HIGH VOLTAGE CABLE CONNECTION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Check that each wire harness is being installed securely.

      A01JCW7E05
      Text in Illustration
      *1 Frame Wire - -

      Note


      • Make sure that the end of the frame wire are not crossover each other.

      • Be sure to connect the frame wire to the correct terminals as shown in the illustration.

      • The connectors should be connected securely.

      • The nuts should be fastened securely.

      • Make sure that the 4 plastic covers are engaged securely.

  4. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

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