FRAME WIRE INSTALLATION


  1. INSTALL FRAME WIRE

    CAUTION:

    Wear insulating gloves.

    Note

    Insulate the removed terminals with insulating tape.


    1. Install the frame wire with the 4 clamps.

      A01JBCT
    2. A01JBZVE01

      Insert the frame wire into the floor panel hole.

      Tech Tips

      The arrow should be pointing toward the front of the vehicle.

    3. A01JBLL

      Install the nut shown in the illustration.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }
    4. A01J9KY

      Install the nut and clamp shown in the illustration.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }
    5. A01JC8WE01

      Install the nut and 2 clamps shown in the illustration.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }
    6. A01JBLF

      Install the heater water pipe sub-assembly and nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    7. A01JC00

      Connect the clamp shown in the illustration.

    8. A01JD4Z

      Connect the clamp shown in the illustration.

    9. A01JBJT

      Connect the 2 clamps shown in the illustration.

    10. A01JC5W

      Connect the connector to the engine room junction block assembly.

    11. A01JCED

      Connect the 2 wire harness clamps to the floor panel.

    12. A01JAWH

      Install the wire harness protector and connect the clamp to the floor panel.

  2. CONNECT HYBRID BATTERY JUNCTION BLOCK

    CAUTION:

    Wear insulating gloves.


    1. A01JC4M

      Install the frame wire on the hybrid battery junction block with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Connect the clamp and frame wire.

      Note


      • Make sure that the ends of the frame wire are not crossed over each other.

      • Be sure to connect the frame wire to each correct terminal.

  3. CHECK HIGH VOLTAGE CABLE CONNECTION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Check that each wire harness is being installed securely.

      A01JCW7E05
      Text in Illustration
      *1 Frame Wire - -

      Note


      • Make sure that the end of the frame wire are not crossover each other.

      • Be sure to connect the frame wire to the correct terminals as shown in the illustration.

      • The connectors should be connected securely.

      • The nuts should be fastened securely.

      • Make sure that the 4 plastic covers are engaged securely.

  4. CONNECT CABLE TO BATTERY TERMINAL


    1. A01JB2I

      Connect the 3 wire harness clamps.

    2. A01JCBL

      Install the nut, and connect the 2 clamps.

      Torque:
      7.6 N*m  { 77 kgf*cm, 67 in.*lbf }
    3. A01JAAX

      Install the terminal cover.

  5. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY


    1. A01JA8HE01

      Install the upper hybrid battery cover sub-assembly with the 4 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the battery cover lock striker, then push the button to lock.

  6. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT


    1. A01J8X8

      Insert the No. 1 hybrid battery exhaust duct with the clip.

      Note

      Ensure that the duct is installed securely.

  7. INSTALL REAR FLOOR BOARD SPACER


    1. A01JA4L

      Install the rear floor board spacer with the 2 clips.

  8. INSTALL REAR NO. 1 FLOOR BOARD


    1. A01JBVX

      Engage the 2 claws and 2 clips.

    2. Install the rear No. 1 floor board with the bolt.

  9. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY


    1. A01JCFP

      Engage the claw and 2 clips to install the rear No. 2 floor board sub-assembly.

  10. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY


    1. A01J8Q1

      Engage the 2 claws and 2 clips to install the rear No. 1 floor board sub-assembly.

  11. INSTALL REAR SEAT CUSHION ASSEMBLY


    1. A01JCUFE01
      Text in Illustration
      *1 100 mm (3.94 in.) or less
      *2 Guide
      *3 Hook

      Engage the 2 guides of the seat cushion to the seatback.

    2. Engage the 2 front hooks of the seat cushion to the vehicle body.

      Note

      When installing the seat cushion, make sure that the seat belt buckle is not under the seat cushion.

      Tech Tips

      Confirm that the seat cushion is firmly installed.

  12. INSTALL FRONT SUSPENSION MEMBER BRACE REAR RH


    1. A01J8K4E01

      Install the front suspension member brace rear RH with the 2 bolts B and bolt A.

      Torque:
      Bolt A
      137 N*m  { 1397 kgf*cm, 101 ft.*lbf }
      Bolt B
      93 N*m  { 948 kgf*cm, 68 ft.*lbf }

  13. INSTALL FRONT CENTER FLOOR COVER RH


    1. A01JAKI

      Install the front center floor cover RH with the 3 clips.

  14. INSTALL FRONT FLOOR COVER RH


    1. A01JCQJ

      Install the front floor cover RH with the 4 clips.

    2. Install the bolt.

  15. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR


    1. A01JCQF

      Install the 3 nuts and No. 1 front floor heat insulator.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  16. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Tech Tips

    Click here.

  17. INSTALL INVERTER WITH CONVERTER ASSEMBLY

    Tech Tips

    Click here.

  18. INSTALL SERVICE PLUG GRIP

    CAUTION:

    Wear insulating gloves.

    Note

    Before connecting the service plug, check that no parts and tools remain and that the high voltage terminals and connectors are connected securely.


    1. Wear insulated gloves and install the service plug grip in the order shown in the illustration.

      A01JARB

    2. Rotate the handle of the service plug grip 90° toward the battery and slide it in the direction shown by the arrow until a click sound is heard.

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  20. INSTALL REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Engage the 2 guides to install the rear No. 3 floor board.

  21. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  22. INSTALL REAR NO. 2 FLOOR BOARD


    1. A01JCWRE01

      Engage the 3 guides <A>.

    2. Engage the 2 guides <B> and install the rear No. 2 floor board as shown in the illustration.