FRAME WIRE REMOVAL


  1. PRECAUTION

    Tech Tips

    Click here

  2. REMOVE REAR NO. 2 FLOOR BOARD


    1. A01JB5ZE01

      Disengage the 2 guides <A> as shown in the illustration.

    2. Disengage the 3 guides <B> and remove the rear No. 2 floor board.

  3. REMOVE REAR DECK FLOOR BOX


    1. Remove the rear deck floor box.

  4. REMOVE REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Disengage the 2 guides and remove the rear No. 3 floor board.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE SERVICE PLUG GRIP

    CAUTION:


    • Wear insulating gloves.

    • Remove the service plug grip to interrupt the high voltage circuit at the time of inspection or repair.

    • Keep the removed service plug grip in your pocket to prevent other technicians from accidentally reconnecting it while you are servicing the vehicle.

    • All the high voltage wiring connectors are colored in orange.


    1. Wear insulating gloves and remove the service plug grip after sliding up the lever of the service plug grip as shown in the illustration.

      A01JATW

      CAUTION:


      • Keep the removed service plug grip in your pocket to prevent other technicians from accidentally reconnecting it while you are servicing the vehicle.

      • After removing the service plug grip, do not touch the high voltage connectors or terminals for 10 minutes.

      Tech Tips

      Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

  7. REMOVE INVERTER WITH CONVERTER ASSEMBLY

    Tech Tips

    Click here.

  8. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Tech Tips

    Click here.

  9. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR


    1. A01JCQF

      Remove the 3 nuts and front No. 1 floor heat insulator.

  10. REMOVE FRONT FLOOR COVER RH


    1. A01JCQJ

      Remove the bolt.

    2. Remove the 4 clips and the front floor cover RH.

  11. REMOVE FRONT CENTER FLOOR COVER RH


    1. A01JAKI

      Remove the 3 clips and the front floor cover center RH.

  12. REMOVE FRONT SUSPENSION MEMBER BRACE REAR RH


    1. Using a transmission jack, hold the front suspension cross member.

      Note

      Be sure to position the transmission jack to properly support the front suspension cross member.

    2. A01J8K4

      Remove the 3 bolts and front suspension member brace rear RH.

  13. REMOVE REAR SEAT CUSHION ASSEMBLY


    1. A01JC67E01
      Text in Illustration
      *1 100 mm (3.94 in.) or less
      *2 Hook
      *3 Guide

      Disengage the 2 front hooks of the seat cushion from the vehicle body as shown in the illustration.

      Note

      Follow the instructions below carefully as the cushion frame deforms easily.


      1. Choose a hook to detach first. Place your hands near the hook as shown in the illustration. Then lift the seat cushion to detach the hook.

      2. Repeat the above procedure for the other hook.

    2. Disengage the 2 guides of the seat cushion from the seatback.

    3. Remove the rear seat cushion assembly.

  14. REMOVE REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY


    1. A01J8Q1

      Disengage the 2 claws and 2 clips, and remove the rear No. 1 floor board sub-assembly.

  15. REMOVE REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY


    1. A01JCFP

      Disengage the claw and 2 clips, and remove the rear No. 2 floor board sub-assembly.

  16. REMOVE REAR NO. 1 FLOOR BOARD


    1. A01JBVX

      Remove the bolt.

    2. Disengage the 2 claws and 2 clips, and remove the rear No. 1 floor board.

  17. REMOVE REAR FLOOR BOARD SPACER


    1. A01JA4L

      Remove the 2 clips and rear floor board spacer.

  18. REMOVE NO. 1 HYBRID BATTERY EXHAUST DUCT


    1. A01J8X8

      Remove the clip and No. 1 hybrid battery exhaust duct.

  19. REMOVE UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. A01JB3CE01

      Using the service plug grip, remove the battery cover lock striker.

      Tech Tips

      Insert the projection part of the service plug grip, and turn the button of the battery cover lock striker counterclockwise, and release the lock.

    2. Remove the 4 nuts and upper hybrid battery cover sub-assembly.

  20. DISCONNECT CABLE FROM BATTERY TERMINAL


    1. A01JAAX

      Remove the connector cover.

    2. A01JCBL

      Disconnect the 2 clamps, and remove the nut.

    3. A01JB2I

      Disconnect the 3 wire harness clamps.

  21. DISCONNECT HYBRID BATTERY JUNCTION BLOCK

    CAUTION:

    Wear insulating gloves.

    Note

    Insulate the removed terminals with insulating tape.


    1. A01JC4M

      Remove the 2 nuts, then disconnect the frame wire from the hybrid battery junction block.

    2. Disconnect the clamp and frame wire.

  22. REMOVE FRAME WIRE

    CAUTION:

    Wear insulating gloves.

    Note

    Insulate the removed terminals with insulating tape.


    1. A01JAWH

      Remove the wire harness protector and disconnect the clamp from the floor panel.

    2. A01JCED

      Disconnect the 2 wire harness clamps from the floor panel.

    3. A01J978

      Disconnect the 3 claws and push the frame wire out from the floor panel.

    4. A01JC5W

      Disconnect the connector from the engine room junction block assembly.

    5. A01JBJT

      Disconnect the 2 clamps shown in the illustration.

    6. A01JD4Z

      Disconnect the clamp shown in the illustration.

    7. A01JC00

      Disconnect the clamp shown in the illustration.

    8. A01JBLF

      Remove the nut and heater water pipe sub-assembly.

    9. A01JC8WE01

      Remove the nut and 2 clamps shown in the illustration.

    10. A01J9KY

      Remove the nut and clamp shown in the illustration.

    11. A01JBLL

      Remove the nut shown in the illustration.

    12. Remove the frame wire and the 4 clamps.

      A01JBCT

      Note

      The clamps are non-reusable parts.