HV BATTERY INSTALLATION


  1. INSTALL NO. 2 HYBRID BATTERY PACK WIRE


    1. A01JABK

      Connect the 2 clamps and No. 2 hybrid battery pack wire.

  2. INSTALL NO. 1 HYBRID BATTERY PACKING

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. A01J9AZ

      Install the No. 1 hybrid battery packing with the 2 clamps.

  3. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. A01J9EJ

      Install the battery cover and No. 1 hybrid battery shield sub-assembly with the 3 bolts and 8 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  4. INSTALL NO. 1 HYBRID BATTERY COVER INTAKE DUCT


    1. A01J9D2

      Install the No. 1 hybrid battery cover intake duct with the 2 clips.

  5. INSTALL NO. 4 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. A01J9BE

      Install the HV battery thermistor to the No. 4 hybrid vehicle battery carrier bracket sub-assembly.

    2. A01J8O1

      Install the No. 4 hybrid vehicle battery carrier bracket sub-assembly with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    3. Connect the 3 wire harness clamps.

  6. INSTALL NO. 1 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. A01JAE2E01

      Install the No. 1 hybrid vehicle battery carrier bracket sub-assembly with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the battery cover lock striker, then push the button to lock it.

    3. A01J8JA

      Install the electric vehicle battery plug assembly with the bolt as shown in the illustration.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    4. Connect the connector.

      Note

      The connector should be connected securely.

  7. INSTALL BATTERY SMART UNIT

    CAUTION:

    Wear insulated gloves.


    1. A01JA5A

      Install the battery smart unit with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the 3 connectors.

      Note

      The connectors should be connected securely.

  8. INSTALL HYBRID BATTERY JUNCTION BLOCK


    1. A01J8LF

      Install the hybrid battery junction block with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A01JA5F

      Connect the 2 connectors to the hybrid battery junction block.

      Note

      The connectors should be connected securely.

    3. A01JC1W

      Connect the 2 connectors to the hybrid battery junction block.

      Note

      The connectors should be connected securely.

  9. INSTALL HV BATTERY ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. A01JBRA

      Install the HV battery to the vehicle with the 4 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }
    2. A01JD7Z

      Connect the connector and electrical key oscillator clamp.

  10. INSTALL FRAME WIRE

    CAUTION:

    Wear insulating gloves.


    1. A01JC0Y

      Install the frame wire on the hybrid battery junction block assembly with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note


      • Make sure that the ends of the frame wire are not crossed over each other.

      • Be sure to connect the frame wires to the correct terminals.

    2. Connect the clamp and frame wire.

  11. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Check that each wire harness is being installed securely.

      A01JCW7E05
      Text in Illustration
      *1 Frame Wire - -

      Note


      • Make sure that the end of the frame wire are not crossover each other.

      • Be sure to connect the frame wire to the correct terminals as shown in the illustration.

      • The connectors should be connected securely.

      • The nuts should be fastened securely.

      • Make sure that the 4 plastic covers are engaged securely.

  12. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH


    1. A01JB81

      Install the child restraint seat anchor bracket sub-assembly LH with the 2 bolts.

      Torque:
      20 N*m  { 200 kgf*cm, 14 ft.*lbf }

  13. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY RH


    1. A01JD9C

      Install the child restraint seat anchor bracket sub-assembly RH with the 2 bolts.

      Torque:
      20 N*m  { 200 kgf*cm, 14 ft.*lbf }
    2. A01JAMP

      Connect the wire harness protector clamp.

  14. INSTALL NO. 7 HYBRID VEHICLE BATTERY UPPER CARRIER BRACKET


    1. A01J9XJ

      Install the No. 7 hybrid battery upper carrier bracket with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  15. INSTALL BATTERY COOLING BLOWER ASSEMBLY

    Note


    • Be sure not to touch the fan part of the battery cooling blower assemblies.

    • Do not lift the battery cooling blower assemblies using the wire harness.


    1. A01JBO7

      Install the battery cooling blower assembly with the 2 bolts and nut

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect each battery cooling blower assembly connector and clamp.

    3. A01JB2I

      Connect the 3 wire harness clamps.

  16. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

    Note

    Ensure that the duct is installed securely.


    1. A01J9LJ

      Install the No. 1 hybrid battery intake duct with the 2 clips.

  17. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY


    1. A01JA8HE01

      Install the upper hybrid battery cover sub-assembly with the 4 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the battery cover lock striker, then push the button to lock.

  18. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT


    1. A01J8X8

      Insert the No. 1 hybrid battery exhaust duct with the clip.

      Note

      Ensure that the duct is installed securely.

  19. INSTALL REAR FLOOR BOARD SPACER


    1. A01JA4L

      Install the rear floor board spacer with the 2 clips.

  20. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH


    1. Connect the connector.

    2. Engage the 7 claws and 2 clips.

    3. Install the deck trim side panel assembly LH with the screw.

      A01J8UZ

  21. INSTALL TONNEAU COVER HOLDER CAP (for LH Side)


    1. A01JASW

      Engage the claw to install the tonneau cover holder cap.

  22. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side)


    1. A01JAKN

      Engage the 2 guides.

    2. Install the 2 luggage hold belt striker assemblies with the 2 bolts.

  23. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH


    1. Engage the 7 claws and 2 clips.

    2. Install the deck trim side panel assembly RH with the screw.

      A01JCY2

  24. REMOVE TONNEAU COVER HOLDER CAP (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  25. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  26. INSTALL REAR DECK TRIM COVER


    1. A01JCDX

      Engage the 4 claws and 4 guides to install the rear deck trim cover.

  27. INSTALL DECK TRIM SERVICE HOLE COVER


    1. A01JD05

      Engage the 3 guides.

    2. Engage the 2 claws to install the deck trim service hole cover.

  28. INSTALL DECK FLOOR BOX LH


    1. A01J9G6

      Engage the 2 guides.

    2. Install the deck floor box LH with the clip.

  29. INSTALL REAR NO. 4 FLOOR BOARD


    1. A01JB13

      Engage the guide to install the rear No. 4 floor board.

  30. INSTALL REAR SIDE SEAT BACK ASSEMBLY LH


    1. A01JABT

      Engage the 2 guides as shown in the illustration.

    2. A01J9D6

      Install the rear side seatback assembly LH with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  31. INSTALL REAR SIDE SEAT BACK ASSEMBLY RH


    1. A01J9RZ

      Engage the 2 guides as shown in the illustration.

    2. A01JCTM

      Install the rear side seatback assembly RH with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  32. INSTALL REAR DOOR SCUFF PLATE LH


    1. A01JA7L

      Engage the 7 claws to install the rear door scuff plate LH.

  33. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side.

  34. INSTALL REAR NO. 1 FLOOR BOARD


    1. A01JBVX

      Engage the 2 claws and 2 clips.

    2. Install the rear No. 1 floor board with the bolt.

  35. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY


    1. A01JCFP

      Engage the claw and 2 clips to install the rear No. 2 floor board sub-assembly.

  36. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY


    1. A01J8Q1

      Engage the 2 claws and 2 clips to install the rear No. 1 floor board sub-assembly.

  37. INSTALL REAR SEAT CUSHION ASSEMBLY


    1. A01JCUFE01
      Text in Illustration
      *1 100 mm (3.94 in.) or less
      *2 Guide
      *3 Hook

      Engage the 2 guides of the seat cushion to the seatback.

    2. Engage the 2 front hooks of the seat cushion to the vehicle body.

      Note

      When installing the seat cushion, make sure that the seat belt buckle is not under the seat cushion.

      Tech Tips

      Confirm that the seat cushion is firmly installed.

  38. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)


    1. Install the tonneau cover assembly.

  39. INSTALL SERVICE PLUG GRIP

    CAUTION:

    Wear insulating gloves.

    Note

    Before connecting the service plug, check that no parts and tools remain and that the high voltage terminals and connectors are connected securely.


    1. Wear insulated gloves and install the service plug grip in the order shown in the illustration.

      A01JARB

    2. Rotate the handle of the service plug grip 90° toward the battery and slide it in the direction shown by the arrow until a click sound is heard.

  40. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  41. INSTALL REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Engage the 2 guides to install the rear No. 3 floor board.

  42. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  43. INSTALL REAR NO. 2 FLOOR BOARD


    1. A01JCWRE01

      Engage the 3 guides <A>.

    2. Engage the 2 guides <B> and install the rear No. 2 floor board as shown in the illustration.