HYBRID CONTROL SYSTEM, Diagnostic DTC:P0A1A-151, P0A1A-155, P0A1A-156, P0A1A-166, P0A1A-658, P0A1A-659, P0A1A-791, P0A1B-163, P0A1B-164, P0A1B-192, P0A1B-193, P0A1B-198, P0A1B-511, P0A1B-512, P0A1B-661, P0A1B-786, P0A1B-794

DTC Code DTC Name
P0A1A-151 Generator Control Module
P0A1A-155 Generator Control Module
P0A1A-156 Generator Control Module
P0A1A-166 Generator Control Module
P0A1A-658 Generator Control Module
P0A1A-659 Generator Control Module
P0A1A-791 Generator Control Module
P0A1B-163 Drive Motor "A" Control Module
P0A1B-164 Drive Motor "A" Control Module
P0A1B-192 Drive Motor "A" Control Module
P0A1B-193 Drive Motor "A" Control Module
P0A1B-198 Drive Motor "A" Control Module
P0A1B-511 Drive Motor "A" Control Module
P0A1B-512 Drive Motor "A" Control Module
P0A1B-661 Drive Motor "A" Control Module
P0A1B-786 Drive Motor "A" Control Module
P0A1B-794 Drive Motor "A" Control Module

DESCRIPTION

The MG ECU located in the inverter with converter assembly monitors its internal operation and it will set DTCs when it detects malfunctions.

DTC No. INF Code DTC Detection Condition Trouble Area
P0A1A 151 Run pulse signal cycle deviation or stop Inverter with converter assembly
155 A/D converter error
156 CPU ROM-RAM error
166 R/D converter NM stop error
658 ALU error
659 Communication error (from MG1 to MG2)
791 R/D converter communication error
P0A1B 163 IPM positive power source error
164 IPM negative power source error
192 A/D converter error
193 CPU ROM-RAM error
198 R/D converter NM stop error
511 Standard voltage for analog signal offset
512 Standard voltage for analog signal error
661 Communication error (from MG2 to MG1)
786 ALU error
794 R/D converter communication error

INSPECTION PROCEDURE

Tech Tips


  • If DTC P0A1A-151, P0A1A-155, P0A1A-658, P0A1A-659, P0A1A-791 DTC P0A1B-163, P0A1B-164, P0A1B-192, P0A1B-511, P0A1B-512, P0A1B-661, P0A1B-786 or P0A1B-794 is output, clear the DTCs, perform the following procedure, and check that the same DTC is not output after the repair.


    1. Turn the power switch on (IG) and wait for 5 seconds or more.

  • If DTC P0A1A-156or P0A1B-193 is output, clear the DTCs, perform the following procedure, and check that the same DTC is not output after the repair.


    1. Turn the power switch on (IG) and wait for 1 minute or more.

  • If DTC P0A1A-166 is output, clear the DTCs, perform the following procedure, and check that the same DTC is not output after the repair.


    1. Turn the power switch on (READY).

    2. With the vehicle stopped and park (P) selected, depress the accelerator pedal and start the engine.

    3. Depress the accelerator pedal and keep the engine running for 30 seconds or more.

  • If DTC P0A1B-198 is output, clear the DTCs, perform the following procedure, and check that the same DTC is not output after the repair.


    1. Turn the power switch on (READY).

    2. Drive the vehicle at 3 mph (5 km/h) or more for 30 seconds or more.

PROCEDURE


  1. CHECK DTC OUTPUT (HV)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Check if DTCs are output.

      Result
      Result Proceed to
      None of the following DTCs are output. A
      Any of the following DTCs are output. B
      DTC No. Relevant Diagnosis
      P0A1A-155, 156, 166, 658, 791 Generator Control Module
      P0A1B-163, 164, 192, 193, 198, 511, 512, 661, 786, 794 Drive Motor "A" Control Module

    5. Turn the power switch off.


    B

    REFER TO REPLACE INVERTER WITH CONVERTER ASSEMBLY PARTS Click here

    A

  2. CHECK DTC OUTPUT (HV)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Check if DTCs are output.

      Result
      Result Proceed to
      Only DTC P0A1A-151, P0A1A-659 or P324E-788 is output. A
      DTC P0A94-172, P0A94-553 or P0A94-557 is also output. B
      Other than above. C

    5. Turn the power switch off.


    B

    CLEAR DTC Click here

    C

    GO TO DTC CHART Click here

    A

  3. CHECK DTC OUTPUT (HV)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch off and wait for 30 seconds or more.

    3. Turn the power switch on (IG) and wait for 5 seconds or more.

    4. Turn the power switch on (READY).

    5. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    6. Check if DTCs are output.

      Result
      Result Proceed to
      No DTCs are output (not including history DTCs). A
      Only DTC P0A1A-151, P0A1A-659 or P324E-788 is output. B
      Other than above. C

    7. Turn the power switch off.


    A

    CHECK INVERTER WITH CONVERTER ASSEMBLY Click here

    B

    CHECK INVERTER WITH CONVERTER ASSEMBLY Click here

    C

    GO TO DTC CHART Click here

  4. CLEAR DTC


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Read and record the DTCs and freeze frame data.

    5. Clear DTCs and freeze frame data.

    6. Turn the power switch off.


    NEXT

  5. CHECK DTC OUTPUT (HV)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (IG) and wait for 5 seconds or more.

    3. Turn the power switch on (READY) and wait for 5 seconds or more.

    4. Depress the accelerator pedal with the engine stopped and park (P) selected to start the engine and idle it for 10 seconds or more.

    5. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    6. Check if DTCs are output.

      Result
      Result Proceed to
      No DTCs are output. A
      DTC P0A94-442, P0A94-553, P0A94-557, P3004-800 or P3004-801 is output. A
      DTCs other than P0A94-442, P0A94-553, P0A94-557, P3004-800 or P3004-801 are output. B

    7. Turn the power switch off.


    B

    CHECK INVERTER WITH CONVERTER ASSEMBLY Click here

    A

    REPLACE POWER MODULE INTELLIGENT TRANSISTOR KIT Click here

  6. CHECK INVERTER WITH CONVERTER ASSEMBLY


    1. Check the installation position of the part No. label on the inverter with converter assembly Click here.

    2. Check the part number of the inverter with converter assembly.

      Result
      Result Proceed to
      Installation Position of Part No. Label Part No.
      Front - A
      Top

      • G9200-47140

      • G9200-47141

      • G9200-47180

      • G9200-47181
      Other than above. B

    B

    REPLACE MG CONTROL COMPUTER Click here

    A

    REPLACE MG CONTROL COMPUTER AND INVERTER CURRENT SENSOR AND INVERTER WIRE Click here

  7. CHECK INVERTER WITH CONVERTER ASSEMBLY


    1. Check the installation position of the part No. label on the inverter with converter assembly Click here.

    2. Check the part number of the inverter with converter assembly.

      Result
      Result Proceed to
      Installation Position of Part No. Label Part No.
      Front - A
      Top

      • G9200-47140

      • G9200-47141

      • G9200-47180

      • G9200-47181
      Other than above. B

    B

    REPLACE POWER MODULE INTELLIGENT TRANSISTOR KIT AND MG CONTROL COMPUTER Click here

    A

    REPLACE POWER MODULE INTELLIGENT TRANSISTOR KIT AND MG CONTROL COMPUTER AND INVERTER CURRENT SENSOR AND INVERTER WIRE Click here