DESCRIPTION
From the power management control ECU, the ECM receives data such as power output required for the engine (required output), estimated torque produced by the engine (estimated torque), engine speed of control target (target speed), and whether the engine is in start mode or not. Then, based on the required output and target speed, the ECM calculates a target torque that is to be produced by the engine and compares it with the estimated torque. If the estimated torque is very low compared with the target torque, or the engine start mode continues for the specific duration calculated by the coolant temperature, an abnormal condition is detected.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P3190 | Following conditions continue at a fixed engine speed or a fixed length of time (1 trip detection logic):
|
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| P3191 | Following conditions continue at a fixed engine speed or a fixed length of time (1 trip detection logic):
|
|
| P3193 | Fuel low level signal input into ECM (1 trip detection logic). |
|
INSPECTION PROCEDURE
Note
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
Tech Tips
Repeating this inspection for symptom confirmation may cause the SOC (State of Change) to drop, preventing the system from entering the READY-on state. In this case, use the THS charger to charge the HV battery.
Cranking the engine once causes the SOC to drop approximately 1%.
Charging the HV battery once (10 minutes) using the THS charger restores the SOC approximately 2%.
Charging the HV battery using the THS charger takes approximately 10 minutes when the battery temperature is 25°C (77°F) or approximately 30 minutes when the battery temperature is 0°C (32°F).
The THS charger is a supplemental charging device that charges the HV battery enough to enable the engine to start (the vehicle can enter the READY-on state).
Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
PROCEDURE
CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P3190, P3191 AND/OR P3193)
Connect the intelligent tester to the DLC3.
Turn the power switch on (IG).
Turn the tester on.
Enter the following menus: Powertrain / Engine and ECT / DTC.
Read the DTCs.
| Result | Proceed to |
|---|---|
| DTC P3190, P3191 and/or P3193 are output | A |
| DTC P3190, P3191 and/or P3193, and other DTCs are output | B |
Tech Tips
If any other codes besides P3190, P3191 and/or P3193 are output, perform troubleshooting for those DTCs first.
| B |
|
GO TO DTC CHART Click here |
| A |
|
CHECK SHORTAGE OF FUEL
Check the amount of fuel remaining.
| OK |
|---|
| There is enough fuel. |
Tech Tips
DTC P3190, P3191 and /or P3193 may be output if the vehicle run out of fuel in the past.
When an insufficient amount of fuel is added to the vehicle and when the hybrid control system will not engine because the DTCs P3190, P3191 and/or P3193 that are output regard the vehicle as out of fuel, continue refueling the vehicle until the fuel level warning light turns off.
| NG |
|
REFILL FUEL |
| OK |
|
CHECK INTAKE SYSTEM
Check the intake system for vacuum leaks Click here.
| OK |
|---|
| No leaks in intake system. |
| NG |
|
REPAIR OR REPLACE INTAKE SYSTEM |
| OK |
|
CHECK FOR UNUSUAL NOISE OR VIBRATION WHEN STARTING ENGINE OR REVVING UP
| OK |
|---|
| Unusual noise and vibration do not occur. |
| NG |
|
REPAIR OR REPLACE MALFUNCTIONING PART |
| OK |
|
CHECK FUEL PRESSURE
Check the fuel pressure Click here.
| NG |
|
CHECK FUEL PUMP CONTROL CIRCUIT Click here |
| OK |
|
INSPECT FREEZE FRAME DATA
Connect the intelligent tester to the DLC3.
Turn the power switch on (IG).
Turn the tester on.
Enter the following menus: Powertrain / Engine and ECT / DTC / Freeze Frame Data.
Calculate the requested torque* and compare it with Actual Engine Torque.
Tech Tips
*: The requested torque is calculated by putting "Requested Engine Torque" and "HV Target Engine Speed" from the freeze frame data into the following formula:
Requested torque = Requested Engine Torque (kW) / HV Target Engine Speed (rpm) x 9554
| Standard |
|---|
| Actual Engine Torque is 60% or more of the request torque. |
| Result | Proceed to |
|---|---|
| NG | A |
| OK | B |
| B |
|
INSPECT MASS AIR FLOW METER SUB-ASSEMBLY Click here |
| A |
|
INSPECT THROTTLE BODY ASSEMBLY
Inspect the throttle body assembly Click here.
| NG |
|
REPLACE THROTTLE BODY ASSEMBLY Click here |
| OK |
|
INSPECT MASS AIR FLOW METER SUB-ASSEMBLY
Inspect the mass air flow meter sub-assembly Click here.
| NG |
|
REPLACE MASS AIR FLOW METER SUB-ASSEMBLY Click here |
| OK |
|
INSPECT ENGINE COOLANT TEMPERATURE SENSOR
Inspect the engine coolant temperature sensor Click here.
| NG |
|
REPLACE ENGINE COOLANT TEMPERATURE SENSOR Click here |
| OK |
|
INSPECT CRANKSHAFT POSITION SENSOR
Inspect the crankshaft position sensor Click here.
| NG |
|
REPLACE CRANKSHAFT POSITION SENSOR Click here |
| OK |
|
REPLACE CAMSHAFT POSITION SENSOR
Replace the camshaft position sensor Click here.
| NEXT |
|
CHECK WHETHER DTC OUTPUT RECURS (DTC P3190, P3191 OR P3193)
Connect the intelligent tester to the DLC3.
Turn the power switch on (IG).
Turn the tester on.
Clear the DTC Click here.
Turn the power switch off and wait for 30 seconds.
Put the engine in inspection mode (maintenance mode) Click here.
Start the engine.
Allow the engine to idle for 10 seconds or more.
Enter the following menus: Powertrain / Engine and ECT / DTC / Pending.
Read the pending DTCs.
| Result | Proceed to |
|---|---|
| P3190, P3191 or P3193 is output | A |
| DTC is not output | B |
| B |
|
END |
| A |
|
REPLACE ECM
Replace the ECM Click here.
| NEXT |
|
CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
Connect the intelligent tester to the DLC3.
Turn the power switch on (IG).
Turn the tester on.
Clear the DTCs Click here.
Turn the power switch off and wait for 30 seconds.
Put the engine in inspection mode (maintenance mode) Click here.
Start the engine.
Allow the engine to idle for 10 seconds or more.
Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
Input the DTC: P3190, P3191 or P3193.
Check the DTC judgment result.
| NEXT |
|
END