REAR BRAKE REASSEMBLY

TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

Tech Tips

Fully tighten the rear disc brake bleeder plug after bleeding any air left in the system.
INSTALL REAR DISC BRAKE BLEEDER PLUG CAP
INSTALL PISTON SEAL
1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.
2. Install the piston seal to the rear disc brake cylinder assembly.
  
  Note
  
  Securely install the piston seal to the groove of the rear disc brake cylinder assembly.
INSTALL CYLINDER BOOT
1. Apply a light layer of lithium soap base glycol grease to the entire circumference of the rear disc brake piston and a new cylinder boot.
2. Install the cylinder boot to the piston as shown in the illustration.
  
  Note
  
  Do not install the cylinder boot after installing the piston into the disc brake cylinder.
INSTALL REAR DISC BRAKE PISTON
1. Install the seal portion of the cylinder boot into the groove portion of the rear disc brake cylinder assembly.
  
  Note
  
  Securely install the cylinder boot to the groove of the rear disc brake cylinder assembly.
2. Using SST, install the rear disc brake piston by turning it clockwise as far as possible.
  
  SST
  
  09960-10010 ( 09963-00400 )
  Note
  
  Securely install the cylinder boot to the groove of the piston.
  
  Do not damage the piston or cylinder boot.
3. Using SST, slowly return the piston until the piston groove is positioned as shown in the illustration.
  
  Tech Tips
  
  When installing the rear disc brake cylinder assembly to the rear disc brake cylinder mounting, align the piston groove with the protrusion on the rear disc brake pad.
4. Text in Illustration
  
  *1 Cylinder Boot
  
  Make sure that the cylinder boot is securely installed into the groove of the rear disc brake cylinder assembly and rear disc brake piston.