FRONT DOOR INSTALLATION

Tech Tips

Use the same procedure for the RH and LH sides.
The procedure listed below is for the LH side.

INSTALL FRONT DOOR NO. 3 WEATHERSTRIP LH
1. Attach the 7 clips to install the weatherstrip.
INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING LH
1. Install a nose piece to an air riveter or hand riveter.
2. Insert the mandrel part of a new rivet into the nose piece.
3. Using the riveter, install the front door front window frame moulding as shown in the illustration.
  
  Tech Tips
  
  If the rivet cannot be cut, pull it once and cut it.
  Note
  
  Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
  
  Confirm that the rivets are seated properly against the front door front window frame moulding.
  
  Do not tilt the riveter when installing the rivet to the front door front window frame moulding.
  
  Do not leave any space between the rivet head and front door front window frame moulding.
  
  Do not leave any space between the front door front window frame moulding and door frame. Firmly hold together the 2 items while installing the rivet.
INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING LH
1. Install a nose piece to an air riveter or hand riveter.
2. Insert the mandrel part of a new rivet into the nose piece.
3. Using the riveter, install the front door upper window frame moulding as shown in the illustration.
  
  Tech Tips
  
  If the rivet cannot be cut, pull it once and cut it.
  Note
  
  Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
  
  Confirm that the rivets are seated properly against the front door upper window frame moulding.
  
  Do not tilt the riveter when installing the rivet to the front door upper window frame moulding.
  
  Do not leave any space between the rivet head and front door upper window frame moulding.
  
  Do not leave any space between the front door upper window frame moulding and door frame. Firmly hold together the 2 items while installing the rivet.

INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING LH

Clean the vehicle body surface.
1. Using a heat light, heat the vehicle body surface.
2. Remove the double-sided tape and butyl tape from the vehicle body surface.
3. Wipe off any tape adhesive residue with cleaner.

Install a new front door rear window frame moulding.

Using a heat light, heat a new front door rear window frame moulding and the vehicle body surface.
Remove the peeling paper from the face of the front door rear window frame moulding.

Tech Tips

After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Text in Illustration
*1	Double-sided Tape
*2	Butyl Tape

Attach the clip, double-sided tape and butyl tape to install the front door rear window frame moulding.

Tech Tips

Press the front door rear window frame moulding firmly to install it.

INSTALL FRONT DOOR WEATHERSTRIP LH
1. Attach the 16 clips to install the weatherstrip.
2. Install the clip labeled A.
INSTALL FRONT DOOR CHECK ASSEMBLY LH
1. Apply MP grease to the sliding areas of the door check.
2. Install the door check to the door panel with the 2 nuts.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
3. Apply adhesive to the threads of the bolt.
  
  Adhesive
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
4. Install the bolt.
  
  Torque:
  
  30 N*m { 306 kgf*cm, 22 ft.*lbf }
INSTALL FRONT DOOR NO. 2 STIFFENER CUSHION
1. Install the front door No. 2 door stiffener cushion with the 2 bolts.
  
  Torque:
  
  6.2 N*m { 63 kgf*cm, 55 in.*lbf }
INSTALL FRONT DOOR LOCK OPEN ROD LH
1. Install the front door lock open rod as shown in the illustration.
INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
1. Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.
2. w/ Entry and Start System:
  1. Attach the 2 clamps and 2 claws to attach the front door outside handle frame to the front door wire.
  2. Attach the 2 claws to install the front door outside handle frame sub-assembly.
  3. Using a T30 "TORX" wrench, tighten the screw.
    
    Torque:
    
    4.0 N*m { 41 kgf*cm, 35 in.*lbf }
  4. Attach the 2 clamps.
3. w/o Entry and Start System:
  1. Attach the 2 claws to install the front door outside handle frame sub-assembly.
  2. Using a T30 "TORX" wrench, tighten the screw.
    
    Torque:
    
    4.0 N*m { 41 kgf*cm, 35 in.*lbf }
INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH
1. Install the front door inside locking cable assembly.
2. Attach the 3 claws.
INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH
1. Install the front door lock remote control cable.
INSTALL FRONT DOOR LOCK ASSEMBLY LH
Note
- When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.
- Do not allow grease or dust to adhere to the surface of the connector which contacts the door lock wiring harness seal.
- Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may allow water intrusion in the connection. This may result in a malfunction of the front door lock assembly.
1. Apply MP grease to the sliding parts of the front door lock assembly.
2. Install a new door lock wiring harness seal to the front door lock assembly.
3. Insert the front door lock open rod into the front door lock assembly.
4. Check that the front door lock open rod is securely connected to the front door lock assembly.
5. Using a T30 "TORX" wrench, install the front door lock assembly with the 3 screws.
  
  Torque:
  
  5.0 N*m { 51 kgf*cm, 44 in.*lbf }
INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD
1. Attach the 2 claws to install the pad.
INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD
1. Attach the 3 claws to install the pad.

Adhesive
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH

w/ Entry and Start System:

Install the handle by pushing it in the direction of the arrow in the illustration.

Text in Illustration
*1	Holder
*2	Front Door Outside Handle Frame LH
*3	Front Door Outside Handle Connector

Attach the holder of the front door outside handle frame LH.

Text in Illustration
*1	Connector Cover
*2	Front Door Outside Handle Frame LH
*3	Front Door Wire LH

Connect the front door wire connector and attach the claw of the connector to the front door outside handle.

Text in Illustration
*1	Connector Cover
*2	Front Door Outside Handle Frame LH
*3	Front Door Wire LH

Attach the 2 claws to fix the connector cover in place.

w/o Entry and Start System:

Install the handle by pushing it in the direction of the arrow in the illustration.

Text in Illustration
*1	Holder
*2	Front Door Outside Handle Frame LH

Attach the holder of the front door outside handle frame LH.

INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH (for Driver Side)
1. Attach the 3 claws to install the front door outside handle cover to the front door lock key cylinder.
2. Tighten the screw using a T30 "TORX" socket to install the cover (with the door lock key cylinder).
  
  Torque:
  
  4.0 N*m { 41 kgf*cm, 35 in.*lbf }
3. Install the hole plug.
INSTALL FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)
1. Tighten the screw using a T30 "TORX" socket to install the cover.
  
  Torque:
  
  4.0 N*m { 41 kgf*cm, 35 in.*lbf }
2. Install the hole plug.
INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH
1. Install the rear lower frame with the bolt.
  
  Torque:
  
  6.2 N*m { 63 kgf*cm, 55 in.*lbf }
INSTALL FRONT DOOR BELT MOULDING LH
1. Attach the 8 claws to install the front door belt moulding.
INSTALL FRONT DOOR FIX WINDOW WEATHERSTRIP LH
1. Install the front door fix window weatherstrip to the front door fix window glass.
INSTALL FRONT DOOR FIX WINDOW GLASS LH
1. Install the front door fix window glass together with the front door fix window weatherstrip in the direction indicated by the arrow in the illustration.
INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH
1. Insert the front door front lower frame sub-assembly from above and install it with the 3 bolts and screw.
  
  Torque:
  
  6.2 N*m { 63 kgf*cm, 55 in.*lbf, for bolt and screw }
INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY LH
1. Apply MP grease to the sliding and rotating areas of the window regulator.
  
  Note
  
  Do not apply grease to the spring of the window regulator.
2. Text in Illustration
  
  *1 Temporary Bolt
  
  Temporarily install the temporary bolt onto the window regulator.
3. Insert the window regulator into the door panel. Use the temporary bolt to hang the window regulator on the door panel.
  
  Note
  
  Be careful not to drop the window regulator as it may become damaged.
4. Temporarily install the window regulator with the 5 bolts.
5. Tighten the 6 bolts.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
INSTALL FRONT DOOR GLASS RUN LH
1. Install the front door glass run.
INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH
1. Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration.
  
  Note
  
  Be careful not to damage the glass.
2. Install the door glass to the window regulator with the 2 bolts.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
INSTALL FRONT DOOR SERVICE HOLE COVER LH
1. Apply butyl tape to the door.
2. Pass the front door lock remote control cable and front door inside locking cable through a new front door service hole cover.
  Note
  - When installing the service hole cover, pull the links and connectors through the service hole cover.
  - There should be no wrinkles or folds after installing the service hole cover.
  - After installing the service hole cover, check the seal quality.
3. Text in Illustration
  
  *1 Reference Point
  
  Attach the front door service hole cover according to the reference points on the front door panel.
  
  Note
  
  Securely install the front door service hole cover preventing wrinkles and air bubbles.
4. for Power Seat:
  
  Attach the 3 clamps.
5. for Manual Seat:
  
  Attach the 2 clamps.
6. Connect the 3 connectors.
INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH
1. Install the outer rear view mirror with the 3 nuts.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
2. Attach the clamp.
3. Connect the connector.
INSTALL OUTER MIRROR INSTALL HOLE COVER LH
1. Attach the 7 claws to install the outer mirror install hole cover.
INSTALL FRONT NO. 1 SPEAKER ASSEMBLY
1. Temporarily install the speaker by attaching the claw of the speaker to the door panel.
2. Install the speaker with the 4 screws in the order shown in the illustration.
3. Connect the speaker connector.
  
  Note
  
  Do not touch the cone part of the speaker.
INSTALL DOOR FRAME GARNISH LH
1. Install the door frame garnish with the 2 clips.
INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP LH
1. Install the front door inner glass weatherstrip.
INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH
1. Install the front door inside handle sub-assembly with the 8 claws.
INSTALL SEAT MEMORY SWITCH (for Power Seat)
1. Attach the 2 claws to install the seat memory switch.
INSTALL COURTESY LIGHT ASSEMBLY
1. Attach the 2 claws to install the light.
INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH
1. for Manual Seat:
  
  Connect the front door lock remote control cable and front door inside locking cable to the front door inside handle sub-assembly.
2. for Power Seat:
  1. Connect the front door lock remote control cable and front door inside locking cable to the front door inside handle sub-assembly.
  2. Connect the connector.
  3. Attach the wire harness.
3. Attach the front door trim board with the 5 claws of the front door inner glass weatherstrip.
4. Connect the courtesy light connector.
5. Attach the 2 claws and 10 clips to install the trim board.
6. Install the 3 screws.
INSTALL FRONT DOOR NO. 1 STIFFENER CUSHION
1. Install the front door No. 1 stiffener cushion.

Text in Illustration
*1	Temporary Bolt

Text in Illustration
*1	Reference Point

INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (for Driver Side)

Text in Illustration
*1	w/ Rear Door Power Window
*2	w/o Rear Door Power Window

w/ Rear Door Power Window:

Attach the 4 claws to install the master switch assembly.
Install the 3 screws.

w/o Rear Door Power Window:
1. Install the master switch assembly with the 3 screws.

INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)
1. Attach the 2 claws to install the regulator switch.
INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)
1. Connect the connector.
2. Attach the 7 claws and clip to install the front armrest base panel.
INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

Tech Tips

Use the same procedure described for the driver side.
INSTALL ASSIST GRIP COVER LH
1. Attach the 9 claws to install the assist grip cover.
INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH
1. Attach the 3 claws to install the inside handle bezel plug.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable some systems need to be initialized after the cable is reconnected Click here.