GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR PULLEY

    SST
    09820-63011   ( 09820-06010, 09820-06021 )
    HINT:
    SST 1-A and B 09820-06010
    SST 2 09820-06021

    1. A005TLXE01

      Clamp the generator housing stay in a vise between aluminum plates.

    2. Install SST (A) and (B) to the rotor shaft.

    3. Hold SST 1-A with a torque wrench and tighten SST 1-B clockwise to the specified torque.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }
      Text in Illustration
      *1 Turn
      *2 Hold

      Note

      Check that SST is securely attached to the rotor shaft.

    4. A005SI0E01
      Text in Illustration
      *1 Insert

      Insert SST 2 and attach it to the pulley nut.

    5. A005VMIE01
      Text in Illustration
      *1 Turn
      *2 Hold

      To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

      Note

      To prevent damage to the rotor shaft, do not loosen the pulley nut more than one half-turn.

    6. Remove SST 2 from the generator.

    7. A005W71E01
      Text in Illustration
      *1 Turn
      *2 Hold

      Turn SST 1-B, and remove SST 1-A and B.

    8. A005RJZE01

      Remove the pulley nut and pulley.

  2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A005UFX

      Remove the 3 nuts and generator rear end cover.

    2. A005W98E01

      Remove the terminal insulator.

    3. A005RMXE01

      Remove the 2 screws and generator brush holder.

  3. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A005S4WE01

      Remove the bolt and cord clip.

    2. A005RPAE01

      Remove the 4 bolts.

    3. A005RXSE01

      Using SST, remove the coil.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010 )

    4. Remove the generator rotor from the generator.

    5. Remove the washer.