BRAKE ACTUATOR (w/ VSC) REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note


    • w/ Navigation System for HDD:

      After the ignition switch is turned off, the HDD navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the ignition switch off, wait a minute or more before disconnecting the cable from the negative (-) battery terminal.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 1ZR-FAE)


    1. A010LIZ

      Disconnect the mass air flow meter connector.

    2. Detach the wire harness from the 2 clamps.

    3. A010LJ4

      Disconnect the 2 clamps.

    4. A010IQW

      Disconnect the ventilation hose.

    5. Loosen the band and remove the air cleaner cap.

  3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2ZR-FAE)


    1. A010LIZ

      Disconnect the mass air flow meter connector.

    2. Detach the wire harness from the 2 clamps.

    3. A010LJ4

      Disconnect the 2 clamps.

    4. A010IQW

      Disconnect the ventilation hose.

    5. Loosen the band and remove the air cleaner cap.

  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 3ZR-FE)


    1. A010KC2

      Disconnect the mass air flow meter connector.

    2. Detach the wire harness from the 2 clamps.

    3. A010GFY

      Disconnect the 2 clamps.

    4. A010KPJ

      Disconnect the ventilation hose.

    5. Loosen the band and remove the air cleaner cap.

  5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 3ZR-FAE)


    1. A010LIZ

      Disconnect the mass air flow meter connector.

    2. Detach the wire harness from the 2 clamps.

    3. A010LJ4

      Disconnect the 2 clamps.

    4. A010IQW

      Disconnect the ventilation hose.

    5. Loosen the band and remove the air cleaner cap.

  6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 1ZR-FAE)


    1. A010IG6

      Detach the wire harness clamp from the air cleaner case.

    2. Remove the 3 bolts and air cleaner case.

  7. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 2ZR-FAE)


    1. A010IG6

      Detach the wire harness clamp from the air cleaner case.

    2. Remove the 3 bolts and air cleaner case.

  8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 3ZR-FE)


    1. A010IG6

      Detach the wire harness clamp from the air cleaner case.

    2. Remove the 3 bolts and air cleaner case.

  9. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 3ZR-FAE)


    1. A010IG6

      Detach the wire harness clamp from the air cleaner case.

    2. Remove the 3 bolts and air cleaner case.

  10. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  11. DISCONNECT CONNECTOR


    1. A005RTW

      Pull the lock lever upward and disconnect the connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

  12. DISCONNECT BRAKE LINE


    1. A005WLK

      Using a union nut wrench, disconnect the 6 brake lines from the brake actuator.

    2. A005VIVE01

      Place tags or marks to identify the installation locations of each brake line.

      Tech Tips


      • *1: to front wheel cylinder RH

      • *2: to front wheel cylinder LH

      • *3: to rear wheel cylinder RH

      • *4: to rear wheel cylinder LH

      • *5: from master cylinder

  13. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET


    1. except CVT:


      1. A005W7A

        Disconnect the brake tube clamp from the brake actuator bracket.

        Note

        The clamp cannot be reused after it is disconnected from the bracket.

    2. for CVT:


      1. A005RLU

        Disconnect the brake tube clamp from the brake actuator bracket.

        Note

        The clamp cannot be reused after it is disconnected from the bracket.

    3. except CVT:


      1. A005V9N

        Remove the 3 nuts and brake actuator with bracket.

        Note

        Be careful not to damage the brake tubes.

    4. for CVT:


      1. A005T98

        Remove the 2 nuts, bolt and brake actuator with bracket.

        Note

        Be careful not to damage the brake tubes.