FRONT DRIVE SHAFT ASSEMBLY (for 1AZ-FE, 3ZR-FE, 3ZR-FAE) DISASSEMBLY


  1. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH


    1. A005TF0

      Using a screwdriver, remove the hole snap ring.

  2. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP LH


    1. A005U7H

      Using pliers, remove the inboard joint boot clamp as shown in the illustration.

  3. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP RH


    1. A005VEB

      Using needle-nose pliers, remove the inboard joint boot clamp as shown in the illustration.

  4. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP LH


    1. A005VNH

      Using pliers, remove the inboard joint boot clamp as shown in the illustration.

  5. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Use the same procedures described for the LH side.

  6. REMOVE FRONT AXLE INBOARD JOINT BOOT LH


    1. Remove the boot from the inboard joint.

  7. REMOVE FRONT AXLE INBOARD JOINT BOOT RH

    Tech Tips

    Use the same procedures described for the LH side.

  8. REMOVE FRONT DRIVE INBOARD JOINT LH


    1. A005TH9E07
      Text in Illustration
      *1 Matchmark

      Remove any old grease from the inboard joint.

    2. Put matchmarks on the inboard joint and outboard joint shaft.

      Note

      Do not punch the marks.

    3. Remove the inboard joint from the outboard joint shaft.

  9. REMOVE FRONT DRIVE INBOARD JOINT RH

    Tech Tips

    Use the same procedures described for the LH side.

  10. REMOVE FRONT DRIVE INNER SHAFT INNER SHAFT SNAP RING LH


    1. A005VL7

      Using a snap ring expander, remove the shaft snap ring.

    2. A005R80E04
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the outboard joint shaft and tripod.

    3. Using a brass bar and hammer, tap off the tripod from the outboard joint shaft.

      Note

      Do not tap the rollers.

    4. Remove the inboard joint boot and inboard joint boot clamp.

  11. REMOVE FRONT DRIVE INNER SHAFT INNER SHAFT SNAP RING RH

    Tech Tips

    Use the same procedures described for the LH side.

  12. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP LH


    1. A005S8Z

      Using pliers, remove the drive shaft damper clamp, as shown in the illustration.

  13. REMOVE DRIVE SHAFT DAMPER SETTING CLAMP

    Tech Tips

    Use the same procedures described for the LH side.

  14. REMOVE FRONT DRIVE SHAFT DAMPER LH


    1. Remove the front drive shaft damper from the outboard joint shaft.

  15. REMOVE FRONT DRIVE SHAFT DAMPER RH

    Tech Tips

    Use the same procedures described for the LH side.

  16. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP LH


    1. A005SKU

      Using pliers, remove the outboard joint boot clamp as shown in the illustration.

  17. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Use the same procedures described for the LH side.

  18. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH


    1. A005TEB

      Using pliers, remove the outboard joint boot clamp as shown in the illustration.

  19. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Use the same procedures described for the LH side.

  20. REMOVE FRONT AXLE OUTBOARD JOINT BOOT LH


    1. Remove the outboard joint boot from the outboard joint shaft.

    2. Remove any old grease from the outboard joint.

  21. REMOVE FRONT AXLE OUTBOARD JOINT BOOT RH

    Tech Tips

    Use the same procedures described for the LH side.

  22. REMOVE FRONT DRIVE SHAFT DUST COVER LH


    1. A005SCQE04

      Using SST and a press, press out the inboard joint to remove the dust cover.

      SST
      09950-00020

      Note

      Be careful not to drop the inboard joint.

  23. REMOVE FRONT DRIVE SHAFT DUST COVER RH

    Tech Tips

    Use the same procedures described for the LH side.

  24. REMOVE FRONT DRIVE SHAFT DUST COVER


    1. A005S5D

      Using a screwdriver, remove the bearing case snap ring.

    2. A005SOZ

      Using a press, press out the inboard joint to remove the drive shaft bearing case.

      Note

      Be careful not to drop the inboard joint.

    3. A005RMVE01

      Using SST and a press, press out the inboard joint to remove the drive shaft dust cover.

      SST
      09950-00020

      Note

      Be careful not to drop the inboard joint.

  25. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING RH


    1. A005STX

      Using a snap ring expander, remove the snap ring.

    2. A005WACE01

      Using SST and a press, press out the drive shaft bearing.

      SST
      09527-10011