TRANSMISSION CONTROL CABLE INSTALLATION


  1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

    Note

    Before installing the transmission control cable assembly, check that the park/neutral position switch and shift lever are in neutral.


    1. A005WIV

      Put the transmission control cable into the cabin and connect the transmission control cable with the 2 nuts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    2. A005U93

      Connect the transmission control cable support with the bolt.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    3. A005SVS

      Connect the transmission control cable to the control cable support.

    4. A005UL7

      Connect the transmission control cable to the bracket with a new clip.

    5. Connect the transmission control cable to the control shaft lever with the nut.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    6. Turn the nut of the transmission control cable 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.

      A005VB6E01
      Text in Illustration
      *1 Stopper *2 Nut

    7. Install the outer part of the transmission control cable to the shift lever retainer. Check that the spring is positioned at "A" and push in the stopper.

      A005SG3E01
      Text in Illustration
      *1 Stopper *3 Shift Lever Retainer
      *2 Nut *4 Spring

      Tech Tips

      If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.

    8. A005VHLE01

      Push the 2 claws together at the top of the transmission control cable lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.

    9. A005VIFE01
      Text in Illustration
      *1 Lock Piece

      Connect the end of the cable to the shift lever assembly.

      Note


      • Make sure that the lock piece is pulled up.

      • Push on the end of the cable all the way to the base of the pin.

    10. A005VBXE01
      Text in Illustration
      *1 Lock Piece
      *2 Adjuster Case

      Push the lock piece into the adjuster case.

      Note

      Securely push in the lock piece until it locks.

  2. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR

    A005T3E

    1. Install the heat insulator with the 5 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A010I0OE01

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum Free Length
      Item Specified Condition
      Front side compression spring 41.5 mm (1.63 in.)
      Rear side compression spring 38.5 mm (1.52 in.)

      If the free length is less than the minimum, replace the compression spring.

    2. A010LUXE11
      Text in Illustration
      *1 Gasket
      *2 Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the exhaust manifold.

      Note


      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

    3. A010HB9

      Install the 2 exhaust pipe supports, and then install the front exhaust pipe assembly with the 2 compression springs and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    4. A010LUXE11
      Text in Illustration
      *1 Gasket
      *2 Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front exhaust pipe assembly.

      Note


      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

    5. A010GUG

      Connect the front exhaust pipe assembly to the tailpipe assembly with the 2 compression springs and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    6. Connect the heated oxygen sensor connector.

    7. Attach the clamp to connect the heated oxygen sensor wire harness.

  4. CONNECT HEATED OXYGEN SENSOR CONNECTOR

  5. INSTALL NO. 2 ENGINE UNDER COVER


    1. A00OLHN

      Install the under cover with the 4 clips.

  6. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. A00DQ1D

      Install the air cleaner case with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Attach the wire harness clamp to the air cleaner case.

  7. INSTALL AIR CLEANER CAP AND HOSE


    1. A005SIR

      Connect the air cleaner cap with the band.

    2. Connect the ventilation hose.

    3. A005UHW

      Connect the 2 clamps.

    4. A005SHE

      Attach the wire harness to the 2 clamps.

    5. Connect the mass air flow meter connector.

  8. INSTALL BATTERY CARRIER

    A005RI3

    1. Install the battery carrier with the 4 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Attach the 2 wire harness clamps.

  9. INSTALL BATTERY


    1. Install the battery tray.

    2. Install the battery.

    3. Install the battery clamp with the bolt and tighten the nut.

      Torque:
      for bolt
      17 N*m  { 168 kgf*cm, 12 ft.*lbf }
      for nut
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

    4. Connect the cable to the positive (+) battery terminal.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  10. INSTALL NO. 2 CYLINDER HEAD COVER


    1. A005W8Q

      Attach the 4 clips to install the cover.

      Note


      • Be sure to attach the clips securely.

      • Do not apply excessive force or hit the cover to attach the clips. This may cause the cover to break.

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  12. INSTALL RADIATOR SUPPORT OPENING COVER


    1. A00DRS1

      Install the radiator support opening cover with the 8 clips.

  13. INSTALL ENGINE ROOM SIDE COVER


    1. A00DRIG

      Install the engine room side cover with the clip.

  14. INSPECT SHIFT LEVER POSITION


    1. When moving the shift lever from P to R with the ignition switch ON and the brake pedal depressed, make sure that the shift lever moves smoothly and correctly into position.

    2. Start the engine and make sure that the vehicle moves forward after moving the shift lever from N to D and moves in reverse after moving the shift lever to R. If the operation cannot be performed as specified, inspect the park/neutral position switch assembly and check the shift lever assembly installation condition.

  15. ADJUST SHIFT LEVER POSITION


    1. Remove the console box assembly Click here.

    2. Apply the parking brake and move the shift lever to N.

    3. A005V6LE01

      Disconnect the end of the transmission control cable from the shift lever.

    4. A005T1IE01
      Text in Illustration
      *1 Stopper
      *2 Nut

      Pull out the stopper of the transmission control cable.

      Note

      Do not remove the stopper. If the stopper is removed, reinstall it to its original position.

    5. Rotate the nut counterclockwise approximately 180° and, while holding the nut in that position, disconnect the transmission control cable from the shift lever retainer.

      Note

      Do not over-rotate the nut as it will come off the internal spring and the transmission control cable will not be reusable.

    6. A005VHLE01

      Push the 2 claws together at the top of the transmission control cable lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.

    7. Turn the nut of the transmission control cable 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.

      A005VB6E01
      Text in Illustration
      *1 Stopper *2 Nut

    8. Install the outer part of the transmission control cable to the shift lever retainer. Check that the spring is positioned at "A" and push in the stopper.

      A005SG3E01
      Text in Illustration
      *1 Stopper *3 Shift Lever Retainer
      *2 Nut *4 Spring

      Tech Tips

      If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.

    9. A005VIFE01

      Connect the end of the cable to the shift lever assembly.

      Note


      • Check that the lock piece is pulled up.

      • Push on the end of the cable all the way to the base of the pin.

    10. A005VBXE01
      Text in Illustration
      *1 Lock Piece
      *2 Adjuster Case

      Push the lock piece into the adjuster case.

      Note

      Securely push in the lock piece until it locks.

    11. After adjusting the shift lever position, check the operation and function of the shift lever. If there is a problem, adjust the position again.

    12. Install the console box Click here.

  16. INSTALL CONSOLE BOX ASSEMBLY


    1. Install the console box assembly Click here