MANUAL TRANSAXLE ASSEMBLY REMOVAL

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE


    1. for 1ZR-FAE:

      Remove the engine assembly with transaxle Click here.

    2. for 2ZR-FAE:

      Remove the engine assembly with transaxle Click here.

  2. REMOVE STARTER ASSEMBLY


    1. Remove the starter assembly Click here.

  3. REMOVE ENGINE WIRE

    A005SXH

    1. Remove the 2 bolts and engine wire.

  4. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A005W9O

      Disconnect the back-up light switch connector and remove the bolt and wire harness from the manual transaxle.

    2. A005TTO

      Disconnect the neutral position switch connector and remove the 2 bolts and wire harness from the manual transaxle.

    3. A005U4X

      Remove the 7 bolts and manual transaxle.

  5. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A005V70

      Remove the 4 bolts and front engine mounting bracket.

  6. REMOVE ENGINE MOUNTING BRACKET LH


    1. A005VVP

      Remove the 4 bolts and engine mounting bracket LH.

  7. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A005WAY

      Remove the 4 bolts and rear engine mounting bracket.

  8. REMOVE CLUTCH RELEASE BLEEDER TO FLEXIBLE HOSE TUBE


    1. A005RB7

      for 1ZR-FAE:


      1. Remove the bolt and disconnect the clamp.

      2. Using a union nut wrench, remove the clutch release bleeder to flexible hose tube from the clutch release bleeder sub-assembly.

    2. A005TQV

      for 2ZR-FAE:


      1. Remove the 2 bolts and disconnect the 2 clamps.

      2. Using a union nut wrench, remove the clutch release bleeder to flexible hose tube from the clutch release bleeder sub-assembly.

  9. REMOVE CLUTCH FLEXIBLE HOSE BRACKET


    1. A005TEI

      Remove the bolt and clutch flexible hose bracket from the manual transaxle.

  10. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    A005SOR

    1. Using a union nut wrench, separate the clutch release bleeder sub-assembly from the clutch release cylinder to bleeder tube.

    2. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.

  11. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


    1. A005SHY

      Remove the clutch tube boot from the manual transaxle assembly.

    2. A005TN0

      Remove the 3 bolts and clutch release with bearing cylinder assembly and clutch release cylinder to bleeder tube.

    3. A005UQ8

      Using a union nut wrench, remove the clutch release cylinder to bleeder tube from the clutch release with bearing cylinder assembly.

  12. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. A005SB0

      Remove the bolt and speedometer driven hole cover sub-assembly from the transaxle case.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.