INPUT SHAFT DISASSEMBLY


  1. INSPECT 6TH GEAR THRUST CLEARANCE


    1. A005VGK

      Using a dial indicator, measure the 6th gear thrust clearance.

      Standard clearance
      0.20 to 0.47 mm (0.00787 to 0.0185 in.)
      Maximum clearance
      0.47 mm (0.0185 in.)

      If the clearance is more than the maximum, replace the No. 3 transmission clutch hub, 6th gear or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

  2. INSPECT 5TH GEAR THRUST CLEARANCE


    1. A005TWB

      Using a dial indicator, measure the 5th gear thrust clearance.

      Standard clearance
      0.20 to 0.47 mm (0.00787 to 0.0185 in.)
      Maximum clearance
      0.47 mm (0.0185 in.)

      If the clearance is more than the maximum, replace the No. 3 transmission clutch hub, 5th gear or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

  3. INSPECT 4TH GEAR THRUST CLEARANCE


    1. A005WBU

      Using a dial indicator, measure the 4th gear thrust clearance.

      Standard clearance
      0.13 to 0.60 mm (0.00512 to 0.0236 in.)
      Maximum clearance
      0.60 mm (0.0236 in.)

      If the clearance is more than the maximum, replace the No. 2 transmission clutch hub, 4th gear or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

  4. INSPECT 3RD GEAR THRUST CLEARANCE


    1. A005W7N

      Using a dial indicator, measure the 3rd gear thrust clearance.

      Standard clearance
      0.20 to 0.47 mm (0.00787 to 0.0185 in.)
      Maximum clearance
      0.47 mm (0.0185 in.)

      If the clearance is more than the maximum, replace the No. 2 transmission clutch hub, 3rd gear or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

  5. INSPECT 6TH GEAR RADIAL CLEARANCE


    1. A005SJE

      Using a dial indicator, measure the 6th gear radial clearance between the gear and shaft.

      Standard clearance
      0.009 to 0.045 mm (0.00035 to 0.00177 in.)
      Maximum clearance
      0.045 mm (0.00177 in.)

      If the clearance is more than the maximum, replace the 6th gear, 6th gear needle roller bearing, inner 6th gear bearing race or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

  6. INSPECT 5TH GEAR RADIAL CLEARANCE


    1. A005WEF

      Using a dial indicator, measure the 5th gear radial clearance between the gear and shaft.

      Standard clearance
      0.009 to 0.045 mm (0.00035 to 0.00177 in.)
      Maximum clearance
      0.045 mm (0.00177 in.)

      If the clearance is more than the maximum, replace the 5th gear, 5th gear needle roller bearing, inner 5th gear bearing race or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

  7. INSPECT 4TH GEAR RADIAL CLEARANCE


    1. A005U44

      Using a dial indicator, measure the 4th gear radial clearance between the gear and shaft.

      Standard clearance
      0.009 to 0.036 mm (0.00035 to 0.00142 in.)
      Maximum clearance
      0.036 mm (0.00142 in.)

      If the clearance is more than the maximum, replace the 4th gear, 4th gear needle roller bearing or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

  8. INSPECT 3RD GEAR RADIAL CLEARANCE


    1. A005VWB

      Using a dial indicator, measure the 3rd gear radial clearance.

      Standard clearance
      0.009 to 0.047 mm (0.00035 to 0.00185 in.)
      Maximum clearance
      0.047 mm (0.00185 in.)

      If the clearance is more than the maximum, replace the 3rd gear, 3rd gear needle roller bearing or input shaft. Replace the part or parts determined to be the most likely cause of the problem.

  9. REMOVE REAR INPUT SHAFT BEARING SHAFT SNAP RING


    1. A00DQNJ

      Using a snap ring expander, remove the rear input shaft bearing shaft snap ring.

  10. REMOVE 6TH GEAR SUB-ASSEMBLY


    1. A00DS2GE01

      Using SST, remove the rear input shaft radial ball bearing and 6th gear from the input shaft.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04010, 09954-04010, 09955-04021, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00180, 09951-00320, 09952-06010 )

  11. REMOVE 6TH GEAR NEEDLE ROLLER BEARING


    1. A00DT04

      Remove the 2 pieces of the 6th gear needle roller bearing from the inner 6th gear bearing race.

  12. REMOVE NO. 5 SYNCHRONIZER RING


    1. A00DSBY

      Remove the No. 5 synchronizer ring from the No. 3 transmission clutch hub.

  13. REMOVE INNER 6TH GEAR BEARING RACE


    1. A00DUW4

      Remove the inner 6th gear bearing race from the input shaft.

  14. REMOVE INNER 6TH GEAR BEARING RACE LOCK BALL


    1. A00DQJ7E01
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the inner 6th gear bearing race lock ball from the input shaft.

  15. REMOVE NO. 3 TRANSMISSION HUB SLEEVE


    1. A00DPKM

      Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.

  16. REMOVE NO. 3 SYNCHROMESH SHIFTING KEY


    1. A00DSUS

      Remove the 3 No. 3 synchromesh shifting keys from the No. 3 transmission clutch hub.

  17. REMOVE 5TH GEAR


    1. A00DREKE01

      Using SST and a press, press out the No. 3 transmission clutch hub, No. 5 synchronizer ring and 5th gear from the input shaft.

      SST
      09950-00020
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00180, 09951-00320, 09952-06010 )
      SST
      09950-00020

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from falling.

  18. REMOVE 5TH GEAR NEEDLE ROLLER BEARING


    1. A00DUBE

      Remove the 2 pieces of the 5th gear needle roller bearing from the inner 5th gear bearing race.

  19. REMOVE INNER 5TH GEAR BEARING RACE


    1. A00DTEZ

      Remove the inner 5th gear bearing race from the input shaft.

  20. REMOVE INNER 5TH GEAR BEARING RACE LOCK BALL


    1. A00DS9TE01
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the inner 5th gear bearing race lock ball from the input shaft.

  21. REMOVE 4TH GEAR


    1. A00DR2F

      Remove the 4th gear from the input shaft.

    2. A00DU3F

      Remove the 2 pieces of the 4th gear needle roller bearing from the input shaft.

  22. REMOVE 4TH GEAR SYNCHRONIZER RING


    1. A00DSHO

      Remove the 4th gear synchronizer ring from the No. 2 transmission clutch hub.

  23. REMOVE 4TH GEAR BEARING SPACER


    1. A00DUOI

      Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.

  24. REMOVE NO. 2 TRANSMISSION HUB SLEEVE


    1. A00DQVA

      Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.

  25. REMOVE NO. 2 SYNCHROMESH SHIFTING KEY


    1. A00DS6N

      Remove the 3 No. 2 synchromesh shifting keys from the No. 2 transmission clutch hub.

  26. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING


    1. A00DSA9

      Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring.

  27. REMOVE 3RD GEAR


    1. A00DR2QE01

      Using SST, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring and 3rd gear from the input shaft.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04010, 09954-04020, 09955-04021, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00180, 09951-00320, 09952-06010 )

  28. REMOVE 3RD GEAR NEEDLE ROLLER BEARING


    1. A00DSMM

      Remove the 2 pieces of the 3rd gear needle roller bearing from the input shaft.

  29. REMOVE FRONT INPUT SHAFT BEARING


    1. A00DTOFE01

      Using SST and a press, press out the front input shaft bearing from the input shaft.

      SST
      09527-21011

      Note

      Support the input shaft by hand to prevent it from falling.