MANUAL TRANSAXLE ASSEMBLY REMOVAL

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE


    1. for 3ZR-FAE:

      Remove the engine assembly with transaxle Click here.

    2. for 3ZR-FE:

      Remove the engine assembly with transaxle Click here.

  2. REMOVE STARTER ASSEMBLY


    1. for 3ZR-FAE:

      Remove the starter assembly Click here.

    2. for 3ZR-FE:

      Remove the starter assembly Click here.

  3. REMOVE ENGINE WIRE

    A010IIY

    1. Remove the 2 bolts and engine wire.

  4. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A010J41

      Disconnect the back-up light switch connector and remove the bolt and wire harness from the manual transaxle.

    2. A010GTV

      Disconnect the neutral position switch connector and remove the 2 bolts, clamp and wire harness from the manual transaxle.

    3. A010J6D

      Remove the 8 bolts and manual transaxle.

  5. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A010LTU

      Remove the 4 bolts and front engine mounting bracket.

  6. REMOVE ENGINE MOUNTING BRACKET LH


    1. A010ITE

      Remove the 4 bolts and engine mounting bracket LH.

  7. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A010LX3

      Remove the 4 bolts and rear engine mounting bracket.

  8. REMOVE CLUTCH RELEASE BLEEDER TUBE


    1. A010M7FE01

      Using a 10 mm union nut wrench, loosen the clutch release bleeder tube labeled A.

    2. Remove the bolt, clamp and clutch release bleeder tube.

  9. REMOVE CLUTCH FLEXIBLE HOSE BRACKET


    1. A010L4E

      Remove the bolt and clutch flexible hose bracket from the manual transaxle.

  10. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    A010L2A

    1. Using a union nut wrench, separate the clutch release bleeder sub-assembly from the clutch release cylinder to bleeder tube.

    2. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.

  11. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


    1. A010KZ1

      Remove the clutch tube boot from the manual transaxle assembly.

    2. A010J1W

      Remove the 3 bolts and clutch release with bearing cylinder assembly and clutch release cylinder to bleeder tube.

    3. A010H87

      Using a union nut wrench, remove the clutch release cylinder to bleeder tube from the clutch release with bearing cylinder assembly.

  12. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. A010M1D

      Remove the bolt and speedometer driven hole cover sub-assembly from the transaxle case.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.