MANUAL TRANSAXLE ASSEMBLY REMOVAL

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE


    1. for 3ZR-FAE:

      Remove the engine assembly with transaxle Click here.

    2. for 3ZR-FE:

      Remove the engine assembly with transaxle Click here.

  2. REMOVE STARTER ASSEMBLY


    1. for 3ZR-FAE:

      Remove the starter assembly Click here.

    2. for 3ZR-FE:

      Remove the starter assembly Click here.

  3. REMOVE ENGINE WIRE

    A00OKUQ

    1. Remove the 2 bolts and engine wire.

  4. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A00OLIM

      Disconnect the back-up light switch connector and remove the bolt and wire harness from the manual transaxle.

    2. A00OLFA

      Disconnect the neutral position switch connector and remove the 2 bolts, clamp and wire harness from the manual transaxle.

    3. A00ON9X

      Remove the 8 bolts and manual transaxle.

  5. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A00OISO

      Remove the 4 bolts and front engine mounting bracket.

  6. REMOVE ENGINE MOUNTING BRACKET LH


    1. A00OMJR

      Remove the 4 bolts and engine mounting bracket LH.

  7. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A00OKQB

      Remove the 4 bolts and rear engine mounting bracket.

  8. REMOVE ORIFICE TO FLEXIBLE HOSE TUBE

    A005W86

    1. Using a union nut wrench, remove the orifice to flexible hose tube.

  9. REMOVE CLUTCH RELEASE BLEEDER TUBE

    A005UWV

    1. Using a union nut wrench, remove the clutch release bleeder tube.

  10. REMOVE CLUTCH ORIFICE ASSEMBLY

    A005W7X

    1. Remove the 2 bolts and clutch orifice assembly.

  11. REMOVE CLUTCH FLEXIBLE HOSE BRACKET


    1. A00OIX3

      Remove the bolt and clutch flexible hose bracket from the manual transaxle.

  12. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    A005SBD

    1. Using a union nut wrench, separate the clutch release bleeder sub-assembly from the clutch release cylinder to bleeder tube.

    2. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.

  13. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


    1. A005W0W

      Remove the clutch tube boot from the manual transaxle assembly.

    2. A005RZY

      Remove the 3 bolts and clutch release with bearing cylinder assembly and clutch release cylinder to bleeder tube.

    3. A005UQ8

      Using a union nut wrench, remove the clutch release cylinder to bleeder tube from the clutch release with bearing cylinder assembly.

  14. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. A00ON8K

      Remove the bolt and speedometer driven hole cover sub-assembly from the transaxle case.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.