CLUTCH UNIT (for EB60) REMOVAL

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.


  1. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. Remove the manual transaxle assembly Click here.

  2. REMOVE ORIFICE TO FLEXIBLE HOSE TUBE

    A005W86

    1. Using a union nut wrench, remove the orifice to flexible hose tube.

  3. REMOVE CLUTCH RELEASE BLEEDER TUBE

    A005UWV

    1. Using a union nut wrench, remove the clutch release bleeder tube.

  4. REMOVE CLUTCH ORIFICE ASSEMBLY

    A005W7X

    1. Remove the 2 bolts and clutch orifice assembly.

  5. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    A005SBD

    1. Using a union nut wrench, separate the clutch release bleeder sub-assembly from the clutch release cylinder to bleeder tube.

    2. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.

  6. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


    1. A005W0W

      Remove the clutch tube boot from the manual transaxle assembly.

    2. A005RZY

      Remove the 3 bolts and clutch release with bearing cylinder assembly and clutch release cylinder to bleeder tube.

    3. A005UQ8

      Using a union nut wrench, remove the clutch release cylinder to bleeder tube from the clutch release with bearing cylinder assembly.

  7. REMOVE CLUTCH COVER ASSEMBLY

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    Text in Illustration
    *1 Matchmark

    1. Put matchmarks on the clutch cover assembly and flywheel sub-assembly.

    2. Loosen each set bolt one turn at a time in the order shown in the illustration until the spring tension is released.

    3. Remove the set bolts and pull off the clutch cover assembly.

      Note

      Do not drop the clutch disc assembly.

  8. REMOVE CLUTCH DISC ASSEMBLY