CLUTCH PEDAL (for RHD) REMOVAL


  1. INSPECT DRIVE AWAY RELEASE FUNCTION

    Click here

  2. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY


    1. Remove the upper instrument panel sub-assembly Click here.

  3. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY


    1. Remove the lower No. 1 instrument panel airbag assembly Click here.

  4. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN


    1. A00OMP1

      Remove the clip and clutch master cylinder push rod clevis with hole pin.

  5. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. Disconnect the clutch start switch assembly connector and brake pedal stroke sensor assembly connector.

    2. A00ONYQ

      Remove the 2 nuts, 2 bolts and clutch pedal support sub-assembly.

  6. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY (CLUTCH PEDAL STROKE SENSOR)


    1. A00OJZUE01

      Disconnect the sensor connector.

    2. for LHD:

      Remove the 2 bolts and sensor.

      Note

      Do not drop the sensor. If the sensor has been dropped, replace the sensor with a new one.

    3. for RHD:

      Remove the 2 nuts and sensor.

      Note

      Do not drop the sensor. If the sensor has been dropped, replace the sensor with a new one.

  7. REMOVE CENTER OVER SPRING CAP (except 1ZR-FAE)

    A00OJN9

    1. Using needle-nose pliers, remove the center over spring cap from the clutch pedal sub-assembly.

  8. REMOVE CLUTCH START SWITCH ASSEMBLY

    A00OJ2Q

    1. Remove the nut and clutch start switch assembly.

  9. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING (except 1ZR-FAE)

    A00OJRZ

    1. While the clutch pedal is fully depressed, remove the turn over spring seat compression spring.

      CAUTION:

      As the clutch pedal may move suddenly when removing the spring, be careful to prevent your hand from being caught in the parts.

  10. REMOVE CLUTCH PEDAL SPRING HOLDER (except 1ZR-FAE)

    A00OM7V

    1. Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

  11. REMOVE CLUTCH PEDAL STOPPER BOLT


    1. A00OKQT

      Loosen the lock nut and remove the clutch pedal stopper bolt together with the nut from the clutch pedal support sub-assembly.

  12. REMOVE CLUTCH PEDAL SPRING (for 1ZR-FAE)


    1. A00OLRI

      Remove the clutch pedal spring.

  13. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A00OIQD

      Remove the bolt and nut.

    2. Remove the clutch pedal sub-assembly from the clutch pedal support sub-assembly.

  14. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.

  15. REMOVE CLUTCH PEDAL BUSHING

    A00OLJ1

    1. Remove the 2 clutch pedal bushings and collar from the clutch pedal sub-assembly.

  16. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    1. A00ON2U

      Using needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly.

  17. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING


    1. A00OHXM

      Using an 8 mm hexagon wrench and hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.

  18. REMOVE CLUTCH PEDAL TURNOVER BUSH (except 1ZR-FAE)

    A00ONSF

    1. Remove the clutch pedal turnover bush from the clutch pedal sub-assembly.