DIFFERENTIAL CASE REASSEMBLY


  1. INSTALL FRONT DIFFERENTIAL SIDE GEAR

    A00OHS4E01

    1. Coat the 2 front differential side gears, 2 side gear thrust washers, 2 front differential pinions and 2 pinion thrust washers with ATF WS and install them to the differential case.

  2. INSTALL NO. 1 FRONT DIFFERENTIAL PINION SHAFT

    A00ONDQE01

    1. Coat the front differential pinion shaft with ATF WS and install it to the differential case.

  3. INSPECT FRONT DIFFERENTIAL SIDE GEAR BACKLASH

    A00DV3SE01

    1. Using a dial indicator, measure the backlash of the side gear.

      Standard backlash
      0.05 to 0.20 mm (0.00197 to 0.00787 in.)

      If the backlash is not as specified, replace the thrust washer with one of a different thickness so that the backlash is within the specified range.

      Thrust Washer Thickness
      Thickness Thickness
      1.0 mm (0.0394 in.) 1.2 mm (0.0472 in.)
      1.1 mm (0.0433 in.) 1.3 mm (0.0512 in.)

  4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

    A00OL22E01

    1. Using a pin punch and hammer, tap in the pinion shaft straight pin.

    2. A00OMUME01

      Using a chisel and hammer, stake the differential case.

  5. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    1. A00OJ74E03

      Using SST and a press, press a new front differential case rear tapered roller bearing into the differential case.

      SST
      09608-06041
    2. A00ON5AE02

      Using SST and a hammer, tap the selected shim and a new front differential case rear tapered roller bearing rear outer race into the transaxle case.

      SST
      09950-60020   ( 09951-00710 )
      09950-70010   ( 09951-07100 )

  6. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    1. A00OKPAE01

      Using SST and a press, press a new front differential case front tapered roller bearing into the differential case.

      SST
      09608-06041
    2. A00OIGFE01

      Using SST and a hammer, tap a new front differential case tapered roller bearing front outer race into the transaxle housing.

      SST
      09950-60020   ( 09951-00680 )
      09950-70010   ( 09951-07100 )
      09950-60010   ( 09951-00340 )

  7. INSTALL FRONT DIFFERENTIAL RING GEAR


    1. A00OM2JE11

      Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).

    2. Clean the contact surface of the front differential case.

    3. A00ONF0E04
      Text in Illustration
      *1 Matchmark

      Align the matchmarks, and install the front differential ring gear case quickly.

    4. A00ON8QE02

      Install the 10 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  8. INSPECT TAPERED ROLLER BEARING PRELOAD

    A00OKX2E01

    1. Install the differential assembly to the transaxle case.

    2. Install the transaxle housing to the transaxle case.

    3. A00OLWCE02

      Install the 18 bolts.

      Torque:
      for bolt A
      22 N*m  { 225 kgf*cm, 16 ft.*lbf }
      for bolt B and C
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
      for bolt D
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }
      for bolt E
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for bolt F
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      Bolt length
      for bolt A, B, E and F
      50 mm (1.97 in.)
      for bolt C and D
      42 mm (1.66 in.)
    4. A00OJ7NE01

      Using SST and a torque wrench, turn SST at 60 rpm and measure the preload of the differential.

      SST
      09564-32011
      Standard turning torque at 60 rpm
      for new bearing
      0.20 to 0.69 N*m (2.0 to 7.0 kgf*cm, 1.8 to 6.1in.*lbf)
      for used bearing
      0.10 to 0.35 N*m (1.0 to 3.6 kgf*cm, 0.9 to 3.1in.*lbf)

      If the turning torque is not within the specified value, refer to the table below and select a shim so that the turning torque is within the specified value.

      Adjusting Shim Thickness
      Mark Thickness
      0 1.90 mm (0.074 in.)
      1 1.95 mm (0.077 in.)
      2 2.00 mm (0.079 in.)
      3 2.05 mm (0.081 in.)
      4 2.10 mm (0.083 in.)
      5 2.15 mm (0.085 in.)
      6 2.20 mm (0.087 in.)
      7 2.25 mm (0.089 in.)
      8 2.30 mm (0.091 in.)
      9 2.35 mm (0.093 in.)
      A 2.40 mm (0.094 in.)
      B 2.45 mm (0.096 in.)
      C 2.50 mm (0.098 in.)
      D 2.55 mm (0.100 in.)
      E 2.60 mm (0.102 in.)
      F 2.65 mm (0.104 in.)
      G 2.70 mm (0.106 in.)
      H 2.75 mm (0.108 in.)
      J 2.80 mm (0.110 in.)
    5. A00OLWCE01

      Remove the 18 bolts.

    6. Using a plastic-faced hammer, remove the transaxle housing.

    7. A00OKX2E01

      Remove the differential.

  9. INSTALL TRANSAXLE HOUSING OIL SEAL

    A00OLAEE01

    1. Using SST and a hammer, tap in a new oil seal.

      SST
      09316-60011   ( 09316-00011 )
      Standard depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note

      Do not damage the oil seal lip.

    2. Coat the lip of the oil seal with a small amount of MP grease.

  10. INSTALL DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL

    A00OIBKE01

    1. Using SST and a hammer, tap in a new oil seal.

      SST
      09649-17010
      09950-70010   ( 09951-07150 )
      Standard depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note

      Do not damage the oil seal lip.

    2. Coat the lip of the oil seal with a small amount of MP grease.