OIL COOLER INSTALLATION


  1. INSTALL NO. 2 OIL COOLER TUBE SUB-ASSEMBLY


    1. Connect the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose to the No. 2 oil cooler tube.

      Note

      Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.

      A005VHIE01

    2. Install the No. 2 oil cooler tube sub-assembly to the radiator with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    3. Connect the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose to the radiator.

      Note

      Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.

    4. for 1AZ-FE:

      Attach the cooler hose clamp of the No. 3 oil cooler inlet hose to the radiator.

      Text in Illustration
      *1 White Paint Mark
      *2 Yellow Paint Mark

  2. INSTALL NO. 1 OIL COOLER TUBE SUB-ASSEMBLY


    1. Connect the No. 1 oil cooler inlet hose, No. 1 oil cooler outlet hose, No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the No. 1 oil cooler tube.

      A005SN2E01
      Text in Illustration
      *1 White Paint Mark *3 Blue Paint Mark
      *2 Yellow Paint Mark - -

      Note

      Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.

    2. Install the No. 1 oil cooler tube sub-assembly with the bolt.

      A005RT2E01
      Text in Illustration
      *1 White Paint Mark *2 Yellow Paint Mark
      Torque:
      12 N*m  { 117 kgf*cm, 8 ft.*lbf }

    3. Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the automatic transaxle.

      Note

      Make sure the paint marks and pinching portion of each clip are facing the direction shown in the illustration.

    4. A005TZCE01
      Text in Illustration
      *1 Yellow Paint Mark
      *2 Printed Mark

      Connect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the No. 2 oil cooler tube.

      Note

      Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.

  3. INSTALL NO. 1 ENGINE UNDER COVER (for 1AZ-FE)


    1. A005VAK

      Install the under cover with the 5 clips.

  4. INSTALL NO. 1 ENGINE UNDER COVER (for 3ZR-FE)


    1. A00ON3U

      Install the under cover with the 10 clips.

  5. INSTALL FRONT LOWER BUMPER ABSORBER

    A00DTLK

    1. Install the front lower bumper absorber with the 8 bolts and 3 screws.

    2. A00DUZW

      Install the 2 screws and 4 bolts.

  6. INSTALL BATTERY CARRIER

    A005RI3

    1. Install the battery carrier with the 4 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Attach the 2 wire harness clamps.

  7. INSTALL BATTERY


    1. Install the battery tray.

    2. Install the battery.

    3. Install the battery clamp with the bolt and tighten the nut.

      Torque:
      for bolt
      17 N*m  { 168 kgf*cm, 12 ft.*lbf }
      for nut
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

    4. Connect the cable to the positive (+) battery terminal.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  9. ADD AUTOMATIC TRANSAXLE FLUID

    Fluid type
    Toyota Genuine ATF WS

  10. INSPECT AUTOMATIC TRANSAXLE FLUID LEVEL


    1. Inspect the transaxle fluid level Click here.

  11. INSTALL RADIATOR SUPPORT OPENING COVER

    A005SU5

    1. Install the radiator support opening cover with the 8 clips.

  12. INSTALL ENGINE ROOM SIDE COVER

    A005RE1

    1. Install the engine room side cover with the clip.