STARTER DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A006HHQ

      Remove the nut and disconnect the lead wire from the magnet starter switch.

    2. A006EGR

      Remove the 2 nuts from the starter drive housing while holding the magnet starter switch.

    3. A006GG6

      Pull the magnet starter switch and while lifting the front part of the magnet starter switch, release the plunger hook from the drive lever and remove the magnet starter switch.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A006G50

      Using a T25 "TORX" socket wrench, remove the 2 bolts.

    2. A006HV1

      Pull out the starter yoke together with the starter commutator end frame.

    3. A006DVW

      Remove the 2 screws and commutator end frame from the starter yoke.

    4. A006H9ZE04
      Text in Illustration
      *1 Starter Yoke
      *2 Starter Commutator End Frame

      Pull the starter yoke out of the starter commutator end frame.

      Note

      While holding down the lead wire, remove the starter commutator end frame.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A006GIS

      Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the brush holder so that they are held in place by the springs.

    2. Remove the brush holder.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A006E3PE05
      Text in Illustration
      *1 Starter Yoke
      *2 Starter Armature

      Remove the starter armature from the starter yoke.

  5. REMOVE STARTER ARMATURE PLATE


    1. A006HB4E02
      Text in Illustration
      *1 Starter Drive Housing
      *2 Starter Yoke
      *3 Starter Armature Plate

      Remove the armature plate from the starter drive housing or the starter yoke.

  6. REMOVE PLANETARY GEAR


    1. A006END

      Remove the 3 planetary gears from the starter center bearing clutch.

  7. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A006GFAE01
      Text in Illustration
      *1 Rubber seal
      *2 Starter Pinion Drive Lever
      *3 Starter Center Bearing Clutch

      Remove the starter center bearing clutch with the starter pinion drive lever and rubber seal from the starter drive housing

    2. Remove the starter pinion drive lever and rubber seal from the starter center bearing clutch.