STARTER DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A005UJ1

      Remove the nut and disconnect the lead wire from the magnet starter switch assembly.

    2. A005TZ0

      Remove the 2 nuts from the starter drive housing assembly while holding the magnet starter switch assembly.

    3. A005T88

      Pull the magnet starter switch assembly, and while lifting the front part of the magnet starter switch assembly, release the plunger hook from the drive lever and remove the magnet starter switch assembly.

  2. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A005UYS

      Using a T25 "TORX" socket wrench, remove the 2 bolts.

    2. A005RM6

      Pull out the starter yoke together with the starter commutator end frame assembly.

    3. A005V2E

      Remove the 2 screws from the starter commutator end frame assembly.

    4. A005SNE

      Pull the starter commutator end frame assembly off of the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame.

  3. REMOVE STARTER DUST PROTECTOR


    1. A005S2A

      Remove the starter dust protector.

  4. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A005VCZ

      Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the brush holder so that they are held in place by the springs.

    2. Remove the brush holder.

  5. REMOVE STARTER ARMATURE ASSEMBLY


    1. A005WGA

      Remove the starter armature assembly from the starter yoke assembly.

  6. REMOVE STARTER ARMATURE PLATE


    1. A005SG6

      Remove the armature plate from the starter drive housing or starter yoke assembly.

  7. REMOVE RUBBER SEAL


    1. A005WH2

      Remove the rubber seal.

  8. REMOVE PLANETARY GEAR


    1. A005S4Z

      Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.

  9. REMOVE WASHER


    1. A005V6F

      Remove the washer.