STARTER REASSEMBLY


  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A005T7UE02
      Text in Illustration
      *1 Starter Pinion Drive Lever
      *2 Rubber Seal
      *3 Starter Center Bearing Clutch

      Apply high-temperature grease to the areas of the starter pinion drive lever indicated in the illustration.

    2. Install the starter pinion drive lever and rubber seal to the starter center bearing clutch.

    3. Install the starter center bearing clutch together with the starter pinion drive lever and rubber seal into the starter drive housing.

  2. INSTALL PLANETARY GEAR


    1. A005V7R

      Apply high-temperature grease to the planetary gears and pins of the starter center bearing clutch.

    2. Install the 3 planetary gears.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. A005R4GE05
      Text in Illustration
      *1 Starter Yoke
      *2 Starter Armature

      Install the starter armature to the starter yoke.

      Note

      The magnet of the starter yoke may attract the starter armature when the starter commutator end frame is installed, causing the magnet break.

  4. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A005SL9

      Push out the 4 brushes from the brush holder so that they are held in place by the springs, as shown in the illustration.

    2. A005SWD

      Install the brush holder to the starter armature and push in the 4 brushes.

    3. A005TSPE04
      Text in Illustration
      *1 Grommet
      *2 Ground Plate (negative side)
      *3 Plate (positive side)

      Insert the grommet between the positive (+) side and negative side.

  5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A005UNE

      Fit clamp of the brush holder into the starter commutator end frame.

    2. A005VOK

      Install the commutator end frame with the 2 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  6. INSTALL STARTER ARMATURE PLATE


    1. Install the starter armature plate to the starter yoke assembly.

      Tech Tips

      Install the starter plate so that the keyway is positioned between key-A and key-B.

      Text in Illustration
      *1 Key-A
      *2 Key-B
      A005VJKE01

  7. INSTALL STARTER YOKE ASSEMBLY


    1. A005SARE02
      Text in Illustration
      *1 Key
      *2 Keyway

      Align the key of the starter yoke with the keyway located on the starter drive housing.

    2. A005WC6

      Using a T25 "TORX" socket wrench, install the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  8. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A005S51

      Apply high-temperature grease to the plunger hook.

    2. Hang the plunger of the magnet starter switch onto the drive lever from the upper side.

    3. A005R7L

      Install the magnet starter switch with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    4. A005TVK

      Connect the lead wire to the magnet starter switch and connect it with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }