INTAKE MANIFOLD REMOVAL


  1. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A00OKW2

      Remove the 7 clips and radiator support opening cover.

  2. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the reserve tank cap.

      CAUTION:

      Do not remove the reserve tank cap while the engine and radiator are still hot.

      Pressurized, hot engine coolant and steam may be released and cause serious burns.

      A00OKIAE01
      Text in Illustration
      *1 Reserve Tank Cap *2 Radiator Drain Cock Plug

  3. REMOVE NO. 2 CYLINDER HEAD COVER


    1. A010LIT

      Hold the rear of the cover and raise it to detach the 2 clips on the rear of the cover. Continue to raise the cover to detach the 2 clips on the front of the cover and remove the cover.

      Note

      Attempting to detach both front and rear clips at the same time may cause the cover to break.

  4. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE REAR ENGINE UNDER COVER RH


    1. A00OMDF

      Remove the 5 clips and under cover RH.

  7. REMOVE V-RIBBED BELT


    1. A00OILIE01

      Loosen bolts A and B.

    2. Loosen bolt C and remove the V-ribbed belt.

      Note

      Do not loosen bolt D.

  8. REMOVE GENERATOR ASSEMBLY


    1. A00ONWT

      Remove the terminal cap.

    2. Remove the nut and disconnect the wire harness from terminal B.

    3. Disconnect the connector and detach the wire harness clamp.

    4. A00OK6FE01

      Remove the 2 bolts and adjusting bar.

    5. A00OKGNE01

      Remove the bolt and generator.

    6. A00OJ9U

      Remove the bolt and wire harness clamp bracket.

  9. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A010KC2

      Disconnect the mass air flow meter connector.

    2. Detach the wire harness from the 2 clamps.

    3. A010GFY

      Disconnect the 2 clamps.

    4. A010KPJ

      Disconnect the ventilation hose.

    5. Loosen the band and remove the air cleaner cap.

  10. REMOVE THROTTLE BODY ASSEMBLY


    1. A010K65

      Disconnect the connector and 2 water hoses.

    2. A010H6H

      Remove the 2 bolts, 2 nuts and throttle body.

    3. Remove the gasket.

  11. REMOVE INTAKE MANIFOLD


    1. A00OJP8

      Remove the bolt and wire harness clamp bracket.

    2. Detach the 5 clamps and wire harness from the intake manifold.

    3. A00OIM9

      Disconnect the fuel vapor feed hose, ventilation hose and vacuum transmitting hose.

    4. A00OIIH

      Remove the 5 bolts, 2 nuts, intake manifold stay and intake manifold.

    5. A00OJG7

      Remove the gasket from the intake manifold.

    6. A00OIZJ

      Remove the bolt and wire harness clamp bracket from the intake manifold.

    7. Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.

  12. REMOVE NO. 1 VACUUM TRANSMITTING HOSE


    1. A00OL7T

      Remove the vacuum transmitting hose.

  13. REMOVE ENGINE COVER JOINT


    1. Remove the 2 engine cover joints.