INTAKE MANIFOLD REMOVAL


  1. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A00OKW2

      Remove the 7 clips and radiator support opening cover.

  2. REMOVE NO. 2 CYLINDER HEAD COVER


    1. A00OIJQ

      Hold the rear of the cover and raise it to detach the 2 clips on the rear of the cover. Continue to raise the cover to detach the 2 clips on the front of the cover and remove the cover.

      Note

      Attempting to detach both front and rear clips at the same time may cause the cover to break.

  3. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the reserve tank cap.

      CAUTION:

      Do not remove the reserve tank cap while the engine and radiator are still hot.

      Pressurized, hot engine coolant and steam may be released and cause serious burns.

      A00DSEWE01
      Text in Illustration
      *1 Reserve Tank Cap *2 Radiator Drain Cock Plug

  4. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE REAR ENGINE UNDER COVER RH


    1. A00OMDF

      Remove the 5 clips and under cover RH.

  7. REMOVE V-RIBBED BELT


    1. A00OILIE01

      Loosen bolts A and B.

    2. Loosen bolt C and remove the V-ribbed belt.

      Note

      Do not loosen bolt D.

  8. REMOVE GENERATOR ASSEMBLY


    1. A00ONWT

      Remove the terminal cap.

    2. Remove the nut and disconnect the wire harness from terminal B.

    3. Disconnect the connector and detach the wire harness clamp.

    4. A00OK6FE01

      Remove the 2 bolts and adjusting bar.

    5. A00OKGNE01

      Remove the bolt and generator.

    6. A00OJ9U

      Remove the bolt and wire harness clamp bracket.

  9. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A00OKGM

      Disconnect the mass air flow meter connector.

    2. Detach the wire harness from the 2 clamps.

    3. A00OMGP

      Disconnect the 2 clamps.

    4. A00OKSA

      Disconnect the ventilation hose.

    5. Loosen the band and remove the air cleaner cap.

  10. REMOVE THROTTLE BODY ASSEMBLY


    1. A00ONBL

      Disconnect the throttle body connector and 2 water hoses.

    2. A00OKFZ

      Remove the 2 bolts, 2 nuts and throttle body.

    3. Remove the gasket.

  11. REMOVE VACUUM SENSOR ASSEMBLY

    A00OIIQ

    1. Disconnect the vacuum sensor connector.

    2. Remove the engine cover joint and vacuum sensor.

    3. Disconnect the air hose from the vacuum sensor.

  12. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY

    A00ONGO

    1. Disconnect the connector and 2 vacuum hoses.

    2. Remove the bolt and vacuum switching valve.

  13. REMOVE INTAKE MANIFOLD


    1. A00OJD4

      Remove the bolt and wire harness clamp bracket.

    2. Detach the 5 clamps and wire harness from the intake manifold.

    3. A00OLZV

      Disconnect the fuel vapor feed hose and ventilation hose.

    4. A00OKBM

      Remove the 5 bolts, 2 nuts, intake manifold stay and intake manifold.

    5. A00OL7X

      Remove the gasket from the intake manifold.

    6. A00ONEC

      Remove the bolt and wire harness clamp bracket from the intake manifold.

    7. Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.

  14. REMOVE NO. 1 GAS FILTER

    A00OKIZ

    1. Disconnect the air hose from the gas filter and intake manifold.

    2. Using a 24 mm deep socket wrench, remove the gas filter from the intake manifold.

  15. REMOVE ENGINE COVER JOINT


    1. Remove the engine cover joint.