WATER PUMP REMOVAL


  1. DRAIN ENGINE COOLANT

    Tech Tips

    Collect the coolant in a container and dispose of it according to the regulations in your area.

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator cap. Then drain the coolant from the radiator.

    3. Loosen the cylinder block drain cock plug. Then drain the coolant from the engine.

      A005R92E01
      Text in Illustration
      *1 Radiator Reservoir Cap *3 Cylinder Block Drain Cock Plug
      *2 Radiator Reservoir *4 Radiator Drain Cock Plug

    4. Tighten the radiator drain cock plug by hand.

    5. Tighten the cylinder block drain cock plug.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  2. REMOVE GENERATOR ASSEMBLY


    1. Remove the generator Click here.

  3. REMOVE WATER PUMP PULLEY

    A00DQPZE03

    1. Using SST, remove the 4 bolts and water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

  4. REMOVE WATER PUMP ASSEMBLY

    A00DRKJE01

    1. Disconnect the clamp of the crankshaft position sensor from the water pump.

    2. Disconnect the wire of the crankshaft position sensor from the clamp bracket.

      Text in Illustration
      *1 Bracket
    3. A00DUEIE05
      Text in Illustration
      *1 Bracket

      Remove the 4 bolts, 2 nuts and clamp bracket.

    4. A00DSAAE05

      Using a screwdriver, pry between the water pump and cylinder block, and then remove the water pump.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the contact surfaces of the water pump and cylinder block.