INTAKE MANIFOLD REMOVAL


  1. REMOVE ENGINE ROOM SIDE COVER


    1. A005RE1

      Remove the clip and engine room side cover.

  2. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A005SU5

      Remove the 8 clips and radiator support opening cover.

  3. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the reserve tank cap.

      CAUTION:

      Do not remove the reserve tank cap while the engine and radiator are still hot.

      Pressurized, hot engine coolant and steam may be released and cause serious burns.

    3. Loosen the cylinder block drain cock plug.

      Tech Tips

      The plug is on the exhaust manifold side.

      A005U6DE01
      Text in Illustration
      *1 Reserve Tank Cap *2 Cylinder Block Drain Cock Plug
      *3 Radiator Drain Cock Plug -

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE NO. 2 CYLINDER HEAD COVER


    1. A005W8Q

      Hold the rear of the cover and raise it to detach the 2 clips on the rear of the cover. Continue to raise the cover to detach the 2 clips on the front of the cover and remove the cover.

      Note

      Attempting to detach both front and rear clips at the same time may cause the cover to break.

  6. REMOVE REAR ENGINE UNDER COVER RH


    1. A005V2G

      Remove the 5 clips and under cover RH.

  7. REMOVE V-RIBBED BELT


    1. A005T5NE01

      Loosen bolts A and B.

    2. Loosen bolt C and remove the V-ribbed belt.

      Note

      Do not loosen bolt D.

  8. REMOVE GENERATOR ASSEMBLY


    1. A005SIG

      Remove the terminal cap.

    2. Remove the nut and disconnect the wire harness from terminal B.

    3. Disconnect the connector and wire harness clamp.

    4. A005UGX

      Loosen the 3 bolts.

    5. A005SPL

      Remove the 2 bolts and adjusting bar.

    6. A005RGN

      Remove the bolt and generator.

    7. A005TRR

      Remove the bolt and wire harness clamp bracket.

  9. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A005SHE

      Disconnect the mass air flow meter connector.

    2. Detach the wire harness from the 2 clamps.

    3. A005UHW

      Disconnect the 2 clamps.

    4. A005SIR

      Disconnect the ventilation hose.

    5. Loosen the band and remove the air cleaner cap.

  10. REMOVE THROTTLE BODY ASSEMBLY


    1. A005TJQ

      Disconnect the throttle body connector and 2 water hoses.

    2. A005UFH

      Remove the 2 bolts, 2 nuts and throttle body.

    3. Remove the gasket.

  11. REMOVE VACUUM SENSOR ASSEMBLY

    A005ROG

    1. Disconnect the vacuum sensor connector.

    2. Remove the bolt and vacuum sensor.

    3. Disconnect the air hose from the vacuum sensor.

  12. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY

    A005TIB

    1. Disconnect the connector and 2 vacuum hoses.

    2. Remove the bolt and vacuum switching valve.

  13. REMOVE INTAKE MANIFOLD


    1. A005RPC

      Remove the bolt and wire harness clamp bracket.

    2. Detach the 5 clamps and wire harness from the intake manifold.

    3. A005RS5

      Disconnect the fuel vapor feed hose and ventilation hose.

    4. A005R5F

      Remove the 5 bolts, 2 nuts, intake manifold stay and intake manifold.

    5. A005W4E

      Remove the gasket from the intake manifold.

    6. A005TR4

      Remove the bolt and wire harness clamp bracket from the intake manifold.

    7. Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.

  14. REMOVE NO. 1 GAS FILTER

    A005TPD

    1. Disconnect the air hose from the gas filter and intake manifold.

    2. Using a 24 mm deep socket wrench, remove the gas filter from the intake manifold.

  15. REMOVE ENGINE COVER JOINT


    1. Remove the engine cover joint.