FUEL INJECTOR REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE


    1. Discharge fuel system pressure Click here.

  2. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A00OKW2

      Remove the 7 clips and radiator support opening cover.

  3. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE NO. 2 CYLINDER HEAD COVER


    1. A00OIJQ

      Hold the rear of the cover and raise it to detach the 2 clips on the rear of the cover. Continue to raise the cover to detach the 2 clips on the front of the cover and remove the cover.

      Note

      Attempting to detach both front and rear clips at the same time may cause the cover to break.

  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A00OKGM

      Disconnect the mass air flow meter connector.

    2. Detach the wire harness from the 2 clamps.

    3. A00OMGP

      Disconnect the 2 clamps.

    4. A00OKSA

      Disconnect the ventilation hose.

    5. Loosen the band and remove the air cleaner cap.

  7. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A00OI1G

      Detach the wire harness clamp from the air cleaner case.

    2. Remove the 3 bolts and air cleaner case.

  8. REMOVE BATTERY CLAMP SUB-ASSEMBLY


    1. A00OLE3E01

      Disconnect the cable from the positive (+) battery terminal.

    2. Remove the bolt and loosen the nut.

    3. Remove the battery clamp.

  9. REMOVE BATTERY

  10. REMOVE BATTERY TRAY

  11. DISCONNECT ENGINE WIRE


    1. Detach the 10 clamps, and then disconnect the connectors.

    2. Remove the 3 bolts and 2 nuts, and then disconnect the engine wire.

      A00OIH0
  12. REMOVE AIR TUBE


    1. Disconnect the fuel vapor feed hose from the purge VSV.

    2. A00OK27

      Disconnect the 2 union to connector tube hoses.

    3. Disconnect the No. 2 air hose and No. 1 fuel vapor feed hose.

    4. Remove the 2 bolts and air tube.

  13. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A00OMX5

      Remove the 2 nuts and wire harness clamp bracket.

  14. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. A00OI4GE01
      Text in Illustration
      *1 Claw

      Remove the No. 2 fuel pipe clamp.

    2. A00OJYIE01

      Wipe off any dirt on the fuel tube connector.

    3. Hold the fuel tube connector and install SST.

      SST
      09268-21010
    4. Turn SST to align the retainer inside the fuel tube connector with the chamfered part of SST.

    5. Insert SST into the fuel tube and hold it. Then push the fuel tube connector toward SST.

    6. Mount the retainer of the fuel tube connector onto the chamfered part of SST.

    7. A00OMIME17
      Text in Illustration
      *1 O-Ring
      *2 Retainer
      *3 Pipe
      *4 Nylon Tube
      *5 Fuel Tube Connector

      Slide SST and the fuel tube connector together towards the fuel tube until they make a "click" sound, and then disconnect the fuel tube.

    8. Drain the fuel remaining inside the fuel tube.

    9. Cover the fuel tube and fuel pipe with a plastic bag to protect the disconnected parts.

  15. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A00OM0R

      Remove the bolt and wire harness bracket.

    2. A00OMR1

      Remove the 2 bolts.

    3. A00OJIN

      Remove the bolt and fuel delivery pipe.

    4. A00OMYZ

      Remove the 2 No. 1 delivery pipe spacers.

  16. REMOVE FUEL INJECTOR ASSEMBLY


    1. A00OLVH

      Pull the 4 fuel injector assemblies out of the fuel delivery pipe sub-assembly.

    2. A00ON58

      For reinstallation, attach a tag or label to the injector shaft.

      Note

      Prevent entry of foreign objects by covering the fuel injector with plastic bags.

    3. A00OK2H

      Remove the 4 injector vibration insulators.