FUEL TANK REASSEMBLY


  1. INSTALL NO. 1 EVAPORATION VENT TUBE CLAMP


    1. A00DUVN

      Install the No. 1 evaporation vent tube clamp and connect the hose.

  2. INSTALL NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A00DPRC

      Install the No. 1 charcoal canister outlet hose and connect the 3 clamps.

  3. INSTALL NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A00DTSQ

      Install the No. 1 fuel evaporation tube and connect the 2 clamps.

  4. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A00DR96

      Install the fuel tank main tube and connect the 2 clamps.

  5. INSTALL NO. 1 FUEL TANK CUSHION


    1. A00DS9M

      Install the cushion.

  6. INSTALL NO. 4 FUEL TANK CUSHION


    1. A00DU9S

      Install the cushion.

  7. INSTALL NO. 2 FUEL TANK CUSHION


    1. A00DPW1

      Install the 3 cushions.

  8. INSPECT FUEL PUMP GAUGE RETAINER


    1. Inspect the fuel pump gauge retainer.


      1. Install the fuel pump gauge retainer to the fuel tank by hand with the fuel suction with pump assembly disconnected.


        • If the fuel pump gauge retainer can be turned 180° or more by hand, reuse the retainer.

        • If the fuel pump gauge retainer cannot be turned 180° or more by hand, replace it with a new one.

        Tech Tips

        Check that there is no damage, dents, foreign matter, or other defects on the threads of the fuel tank.

  9. INSTALL FUEL SUCTION WITH PUMP ASSEMBLY


    1. A00DQGLE01
      Text in Illustration
      *1 New Gasket

      Install a new gasket onto the fuel tank.

    2. A00DPQPE01

      Set the fuel suction with pump assembly to the fuel tank.

      Note

      Make sure that the fuel sender gauge arm does not bend.

    3. Align the protrusion of the fuel suction with pump assembly with the notch of the fuel tank.

      Text in Illustration
      *1 Notch
      *2 Protrusion
    4. A00DPXLE01
      Text in Illustration
      *1

      Start Mark

      (Fuel Tank)
      *2

      Start Mark

      (Retainer)

      While holding the fuel suction with pump assembly by hand to prevent it from tilting, align the starting marks on the fuel pump gauge retainer and fuel tank and tighten the fuel pump gauge retainer 180° by hand.

      Tech Tips


      • Check that there is no damage, dents, foreign matter, or other defects on the threads of the fuel tank.

      • The diameter of a supplied fuel pump gauge retainer is larger than that of the factory-installed retainer, anticipating that the fuel tank swells and expands over time. If the diameter of the factory-installed retainer is too small to reinstall, use a supplied fuel pump gauge retainer.

    5. A00DQ7RE01
      Text in Illustration
      *1 Claw
      *2 Rib

      Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

      SST
      09808-14020

      Tech Tips


      • Attach SST claws securely with the fuel pump gauge retainer ribs to secure SST.

      • Install SST while pressing SST claws toward the fuel pump gauge retainer (toward the center of SST).

    6. A00DTRNE01

      Tighten the fuel pump gauge retainer approximately 270° so that the start mark on the retainer is in the position shown in the illustration.

      SST
      09808-14020

      Note


      • Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.

      • Tighten the retainer by turning it clockwise while holding SST down. Do not allow the protrusions of the fuel suction with pump to slip out of their notches on the fuel tank.

      Tech Tips

      The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.