FUEL PUMP REMOVAL


  1. REMOVE BENCH TYPE REAR SEAT CUSHION ASSEMBLY

    A003ATB

    1. Detach the 2 front hooks of the seat cushion from the vehicle body.

      Note

      Follow the instructions below carefully as the cushion frame deforms easily.


      1. Choose a hook to detach first. Place your hands near the hook as shown in the illustration. Then lift the seat cushion to detach the hook.

      2. Repeat for the other hook.

    2. Detach the 2 rear hooks of the seat cushion from the seatback.

      Note

      Be careful not to damage the vehicle body.

  2. REMOVE NO. 1 QUARTER WHEEL HOUSE GUSSET SUB-ASSEMBLY

    A003ASQ

    1. Remove the 6 bolts and gusset.

  3. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. A00DS2L

      Remove the rear floor service hole cover.

    2. Disconnect the connector from the fuel suction with pump assembly.

  4. DISCHARGE FUEL SYSTEM PRESSURE


    1. Discharge fuel system pressure Click here.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A00DR29E01
      Text in Illustration
      *1 Fuel Tube Joint
      *2 Tube Joint Clip
      *3 O-Ring

      Remove the tube joint clip and pull the fuel tube joint out of the plug of the fuel suction with pump assembly.

      Note


      • Check that there is no dirt or other foreign objects around the fuel tube joint before disconnecting it. Clean the joint if necessary.

      • It is necessary to prevent mud or dirt from entering the joint. If mud or dirt gets in the joint, the O-rings may not seal properly.

      • Only disconnect the joint by hand.

      • Do not bend, kink or twist the nylon tubes.

      • Protect the contact surfaces by covering the fuel tube joint with a plastic bag.

  7. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A00DQIH

      Loosen the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel suction with pump assembly.

  8. DISCONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A00DUIX

      Disconnect the No. 1 charcoal canister outlet hose from the fuel suction with pump assembly.

  9. DISCONNECT NO. 2 FUEL TANK EVAPORATION TUBE


    1. A00DQ7PE01
      Text in Illustration
      *1 Retainer

      Release the retainer and disconnect the No. 2 fuel tank evaporation tube from the fuel suction with pump assembly.

  10. REMOVE FUEL PUMP GAUGE RETAINER


    1. A00DQ7RE01
      Text in Illustration
      *1 Claw
      *2 Rib

      Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

      SST
      09808-14020

      Tech Tips


      • Engage SST claws securely with the fuel pump gauge retainer ribs to secure SST.

      • Install SST while pressing SST claws toward the fuel pump gauge retainer (toward the center of SST).

    2. A00DTB8E01

      Using SST, loosen the fuel pump gauge retainer.

      SST
      09808-14020

      Note


      • Do not use any tools other than those specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.

      • Loosen the retainer by turning it counterclockwise while holding SST down. Do not allow the protrusions of the fuel suction with pump to slip out of their notches on the fuel tank.

      Tech Tips

      The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

    3. Remove the fuel pump gauge retainer while holding the fuel suction with pump assembly by hand.

  11. REMOVE FUEL SUCTION WITH PUMP ASSEMBLY


    1. Remove the fuel suction with pump assembly from the fuel tank.

      Note

      Make sure that the fuel sender gauge arm does not bend.

    2. A00DQGL

      Remove the gasket from the fuel tank.