FUEL INJECTOR INSTALLATION


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. A00DSPUE01
      Text in Illustration
      *1 O-Ring

      Apply a light coat of gasoline or spindle oil to new O-rings and install one onto each fuel injector.

    2. A00DUMIE03

      Apply a light coat of gasoline or spindle oil to the part of the fuel delivery pipe which comes into contact with the O-ring of the fuel injector.

    3. Apply a light coat of gasoline or spindle oil to the O-ring again and install the fuel injectors onto the fuel delivery pipe.

      Note

      Make sure that the O-ring is not cracked or jammed when installing.

    4. Check that the fuel injector rotates smoothly.

      If the fuel injector does not rotate, replace the O-ring.

  2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A00DUG5

      Install 4 new insulators to the cylinder head.

    2. Install the 2 delivery pipe spacers to the cylinder head.

    3. A00DRY4E05
      Text in Illustration
      *1 O-Ring
      *2 Fuel Injector
      *3 Insulator
      *4 Fuel Delivery Pipe

      Install the fuel delivery pipe together with the 4 fuel injectors, and then temporarily install the 2 bolts.

      Note

      Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

    4. Check that the fuel injector rotates smoothly.

      If the fuel injector does not rotate, replace the O-ring.

    5. A00DT2U

      Tighten the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    6. A00DRZT

      Connect the 4 fuel injector connectors.

    7. Connect the 2 wire harness clamps.

  3. CONNECT NO. 2 VENTILATION HOSE


    1. A00DTH5E01

      Connect the ventilation hose to the ventilation valve.

  4. CONNECT FUEL TUBE


    1. Connect the fuel tube.


      1. Push the fuel tube connector until it makes a "click" sound.

      2. Install the fuel pipe clamp.

      3. Install the fuel tube to the fuel hose clamp.

  5. INSTALL AIR CLEANER CAP AND HOSE


    1. A00DTIW

      Insert the hinge part of the air cleaner cap and hose into the air cleaner case, and then fasten the 3 hook clamps.

    2. A00DSN2E01

      Align the matchmarks of the No. 1 air cleaner hose and throttle body. Then connect the No. 1 air cleaner hose to the throttle body and push apart the tabs of the No. 1 air cleaner hose clamp.

      Note

      Make sure that the hose clamp is at the correct angle.

    3. Connect the No. 2 fuel vapor feed hose to the air cleaner hose.

    4. Connect the No. 2 ventilation hose to the air cleaner hose.

    5. A00DTX1

      Connect the purge VSV.

    6. Connect the wire harness and mass air flow meter connector.

  6. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A00DS8Z

      Install the cover with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. INSTALL ENGINE ROOM SIDE COVER


    1. A00OJKZ

      Install the engine room side cover with the clip.

  9. INSPECT FOR FUEL LEAK


    1. Make sure that there are no fuel leaks after performing maintenance on the fuel system.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the engine switch on (IG) and push the intelligent tester main switch on.

        Note

        Do not start the engine.

      3. Select the Active Test mode on the intelligent tester.

        Tech Tips

        Refer to the intelligent tester operator's manual for further details.

      4. Check that there are no leaks from the fuel system.

      5. Turn the engine switch off.

      6. Disconnect the intelligent tester from the DLC3.