FRONT DOOR LOCK INSTALLATION

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.


  1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. A003DTH

      Install the front door inside locking cable assembly.

    2. A003D8J

      Attach the 3 claws.

  2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. A003CGR

      Install the front door lock remote control cable.

  3. INSTALL FRONT DOOR LOCK ASSEMBLY LH

    Note


    • When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.

    • Do not allow grease or dust to adhere to the surface of the connector which contacts the door lock wiring harness seal.

    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may allow water intrusion in the connection. This may result in a malfunction of the front door lock assembly.


    1. Apply MP grease to the sliding parts of the front door lock assembly.

    2. Install a new door lock wiring harness seal to the front door lock assembly.

    3. A003EI0E01

      Insert the front door lock open rod into the front door lock assembly.

    4. Check that the front door lock open rod is securely connected to the front door lock assembly.

    5. Using a T30 "TORX" wrench, install the front door lock assembly with the 3 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  4. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH


    1. A003DO9

      Attach the 3 claws to install the front door outside handle cover to the front door lock key cylinder.

    2. A003D2P

      Tighten the screw using a T30 "TORX" socket to install the cover (with the door lock key cylinder).

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    3. Install the hole plug.

  5. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. A003BC8

      Install the rear lower frame with the bolt.

      Torque:
      6.2 N*m  { 63 kgf*cm, 55 in.*lbf }

  6. INSTALL FRONT DOOR GLASS RUN LH


    1. A003BU9

      Install the front door glass run.

  7. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. A003C32E01

      Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration.

      Note

      Be careful not to damage the glass.

    2. Install the door glass to the window regulator with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  8. INSTALL FRONT DOOR SERVICE HOLE COVER LH


    1. Apply butyl tape to the door.

    2. Pass the front door lock remote control cable and front door inside locking cable through a new front door service hole cover.

      Note


      • When installing the service hole cover, pull the links and connectors through the service hole cover.

      • There should be no wrinkles or folds after installing the service hole cover.

      • After installing the service hole cover, check the seal quality.

    3. A003ENPE01
      Text in Illustration
      *1 Reference Point

      Attach the front door service hole cover according to the reference points on the front door panel.

      Note

      Securely install the front door service hole cover preventing wrinkles and air bubbles.

    4. A003EDN

      for Power Seat:

      Attach the 3 clamps.

    5. A003CMP

      for Manual Seat:

      Attach the 2 clamps.

    6. Connect the 3 connectors.

  9. INSTALL FRONT INNER DOOR GLASS WEATHERSTRIP LH


    1. A003CGW

      Install the front door inner glass weatherstrip.

  10. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. A003B1K

      for Manual Seat:

      Connect the front door lock remote control cable and front door inside locking cable to the front door inside handle sub-assembly.

    2. for Power Seat:


      1. A003DIE

        Connect the front door lock remote control cable and front door inside locking cable to the front door inside handle sub-assembly.

      2. Connect the connector.

      3. A003C9U

        Attach the wire harness.

    3. A003BXA

      Attach the front door trim board with the 5 claws of the front door inner glass weatherstrip.

    4. Connect the courtesy light connector.

    5. A003B48

      Attach the 2 claws and 10 clips to install the trim board.

    6. Install the 3 screws.

  11. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL

    A003AO9E01

    1. Connect the connector.

    2. Attach the 7 claws and clip to install the front armrest base panel.

  12. INSTALL ASSIST GRIP COVER LH


    1. A003E1P

      Attach the 9 claws to install the assist grip cover.

  13. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH


    1. A003D69

      Attach the 3 claws to install the inside handle bezel plug.

  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.