ENGINE ASSEMBLY INSTALLATION


  1. INSTALL ENGINE MOUNTING INSULATOR RH

    Tech Tips

    A00OLWP

    Perform this procedure only when replacement of the engine mounting insulator is necessary.


    1. Install the engine mounting insulator with the 3 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
  2. INSTALL ENGINE MOUNTING INSULATOR LH

    Tech Tips

    A00OK03

    Perform this procedure only when replacement of the engine mounting insulator is necessary.


    1. Install the engine mounting insulator with the 4 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
  3. INSTALL REAR ENGINE MOUNTING INSULATOR

    A00OM38

    Tech Tips

    Perform this procedure only when replacement of the engine mounting insulator is necessary.


    1. Install the engine mounting insulator with the 2 nuts and 2 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
  4. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. A00OHWX

      Install the front suspension crossmember to the engine assembly with the through bolt.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
  5. REMOVE ENGINE STAND


    1. A00OLKAE02
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger

      Install the No. 1 and No. 2 engine hangers with bolts as shown in the illustration.

      Torque:
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

      Tech Tips

      Item Part No.
      No. 1 engine hanger 12281-28010, 12281-0H010
      No. 2 engine hanger 12282-28010, 12282-0H010
      Bolt 91552-81020
    2. A00OKHL

      Attach an engine sling device and hang the engine with a chain block.

    3. Lift the engine and remove it from the engine stand.

  6. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY


    1. Clean the 8 bolts and 8 bolt holes.

    2. A00OIMRE04

      Using SST, hold the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    3. A00ON8J

      Install the front drive plate spacer.

      Tech Tips

      Align the pin of the front drive plate spacer with the pin hole of the crankshaft.

    4. A00OJVSE03
      Text in Illustration
      *1 Drive Plate
      *2 Transaxle Side
      *3 Rear Drive Plate Spacer

      Install the drive plate and rear drive plate spacer onto the crankshaft.

    5. A00ON8VE09

      Apply a few drops of adhesive to 2 or 3 threads of the tip of each mounting bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    6. A00OKN4E03

      Using several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.

      Torque:
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }
  7. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY


    1. Install the automatic transaxle Click here.

  8. INSTALL STARTER ASSEMBLY


    1. A005VY7

      Install the starter with the 2 bolts.

      Torque:
      37 N*m  { 380 kgf*cm, 27 ft.*lbf }
    2. A005RRH

      Connect the starter connector.

    3. Connect the starter wire with the nut and close the terminal cap.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
  9. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY


    1. A00DQ63

      Using a "TORX" socket wrench (E8), install the compressor assembly with pulley with the 2 stud bolts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    2. A00DR3YE01

      Install the 2 bolts and 2 nuts.

      Tech Tips

      Tighten the bolts and nuts in the order shown in the illustration.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
    3. A00DTTA

      Connect the connector.

    4. Attach the 2 clamps.

  10. INSTALL DRIVE SHAFT BEARING BRACKET


    1. A00OIDLE01

      Install the bracket with the 3 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }
  11. INSTALL ENGINE WIRE


    1. Install the engine wire to the engine.

  12. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE


    1. A00OMB1

      Place the engine on an engine lifter.

      Tech Tips

      Place the engine on wooden blocks or equivalent so that the engine is level.

    2. A00OLKAE02
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger

      Remove the 2 bolts and No. 1 and No. 2 engine hangers.

    3. Operate the engine lifter and install the engine to the vehicle.

      Note

      Make sure that the engine is clear of all wiring and hoses.

    4. A00ON82

      Temporarily install the front suspension crossmember with 2 new bolts.

    5. A00OJJVE02

      Temporarily install the 2 front suspension member brace rears with 2 new bolts and the 4 bolts.

      Text in Illustration
      A00OJPS New Bolt
      A00OMA6 Bolt
    6. A00OKVA

      Install the engine mounting insulator LH with the through bolt and nut.

      Tech Tips

      While holding the bolt in place, tighten the nut.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    7. A00OLE1E01
      Text in Illustration
      *1 Nut A
      *2 Nut B

      Install the engine mounting insulator RH with the bolt and 2 nuts.

      Torque:
      for bolt and nut A
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
      for nut B
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }
    8. A00OHU4

      Install the cooler bracket with the bolt and nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    9. Connect the 2 air conditioning tubes.

    10. A00ONI2

      Install the cooler bracket with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    11. Connect the air conditioning tube.

    12. A00ON82

      Tighten the front suspension member bolts.

      Torque:
      137 N*m  { 1397 kgf*cm, 101 ft.*lbf }
    13. A00OJJVE01

      Tighten the 6 front suspension member brace rear bolts.

      Torque:
      for bolt A
      137 N*m  { 1397 kgf*cm, 101 ft.*lbf }
      for bolt B
      93 N*m  { 948 kgf*cm, 69 ft.*lbf }
  13. TEMPORARILY INSTALL FRONT ENGINE MOUNTING INSULATOR


    1. A00OIIK

      Temporarily install the engine mounting insulator with the through bolt and nut.

  14. INSTALL FRONT CROSSMEMBER SUB-ASSEMBLY


    1. A00OKV4E01

      Install the front crossmember with the 6 bolts.

      Torque:
      for bolt A
      96 N*m  { 979 kgf*cm, 71 ft.*lbf }
      for bolt B
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
    2. A00OIXE

      Tighten the through bolt and nut holding the engine mounting insulator.

      Torque:
      145 N*m  { 1479 kgf*cm, 107 ft.*lbf }
  15. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT


    1. A00OI33E01

      Install the front suspension member reinforcement LH with the 8 bolts.

      Torque:
      96 N*m  { 979 kgf*cm, 71 ft.*lbf }

      Note

      Tighten the bolts in the order of C, B, D and A.

    2. A00OIB5E01

      Install the front suspension member reinforcement RH with the 8 bolts.

      Torque:
      96 N*m  { 979 kgf*cm, 71 ft.*lbf }

      Note

      Tighten the bolts in the order of C, B, D and A.

  16. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    A010G5CE02
    Text in Illustration
    *1 Lip
    *2 Clip B
    *3 Clip A
    *4 Lip

    1. Attach clip B to the body and install the No. 1 steering column hole cover to the body with clip A.

      Note

      Make sure that the lip of the No. 1 steering column hole cover is not damaged.

  17. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A00ONO5E01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft assembly.

    2. A00OMQT

      Install the bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }
  18. INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. A00OJTQ

      Install the column hole cover silencer sheet with the 2 clips.

    2. Install the floor carpet.

  19. INSTALL FRONT DRIVE SHAFT ASSEMBLY


    1. Install the front drive shaft Click here.

  20. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Install the front exhaust pipe Click here.

  21. CONNECT ENGINE WIRE


    1. A00ONYV

      Connect the 2 clamps and ground cable with the bolt.

      Torque:
      77 N*m  { 785 kgf*cm, 57 ft.*lbf }
    2. A00OK24

      Connect the clamp and ground cable with the bolt.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
    3. A00OKKU

      Connect the clamp and ECM connector Click here.

    4. Lower the engine wire and attach the 2 claws.

    5. Install the wire harnesses with the 2 nuts and lock the 2 claws.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
    6. Connect the 3 connectors to the engine room relay block.

  22. CONNECT SUCTION HOSE SUB-ASSEMBLY


    1. Remove the attached vinyl tape from the hose and compressor.

    2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor assembly with pulley.

      Compressor oil
      ND-OIL 8 or equivalent
    3. Install the O-ring onto the suction hose sub-assembly.

    4. A00DT25

      Install the suction hose sub-assembly onto the compressor assembly with pulley with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
  23. CONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. Remove the attached vinyl tape from the hose and compressor.

    2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor assembly with pulley.

      Compressor oil
      ND-OIL 8 or equivalent
    3. Install the O-ring onto the discharge hose sub-assembly.

    4. A00DQH6

      Install the discharge hose sub-assembly onto the compressor assembly with pulley with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
  24. INSTALL GENERATOR ASSEMBLY


    1. A005TXQE01

      Install the generator with the 2 bolts.

      Torque:
      for bolt A
      21 N*m  { 215 kgf*cm, 16 ft.*lbf }
      for bolt B
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }
    2. A005UTC

      Connect the wire harness clamp.

    3. Connect the wire harness clamp bracket with the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
    4. Connect the generator wire with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    5. Close the terminal cap.

    6. Connect the generator connector.

  25. INSTALL FAN & GENERATOR V BELT

    Tech Tips

    A005S9AE05

    The illustration shows the belt layout.


    1. Using SST, slowly turn the V-ribbed belt tensioner clockwise and install the belt.

      SST
      09216-42010

      Note


      • Make sure that SST and other tools are set to the tensioner securely.

      • When compressing the V-ribbed belt tensioner, slowly turn the tensioner.

  26. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


    1. A00OIZH

      Connect the control cable with the bolt.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    2. A00OKK9

      Connect the control cable to the control cable bracket.

    3. Connect the control cable to the control cable bracket and install the clip.

    4. Connect the control cable to the control shaft lever with the nut.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
  27. CONNECT FUEL TUBE


    1. Connect the fuel tube.


      1. Push the fuel tube connector until it makes a "click" sound.

      2. Install the fuel pipe clamp.

      3. Install the fuel tube to the fuel hose clamp.

  28. CONNECT HEATER WATER HOSE


    1. A00OIWS

      Connect the 2 heater water hoses.

    2. Connect the breather hose.

  29. CONNECT CONNECTOR TUBE HOSE


    1. A00OJ7M

      for RHD:

      Connect the connector tube hose.

    2. A00OI4B

      for LHD:

      Connect the connector tube hose.

  30. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. A00DSK0

      Install the outer cowl top panel with the 9 bolts.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }
  31. CONNECT OIL COOLER HOSE


    1. A00DPO4

      Connect the 2 oil cooler hoses.

  32. INSTALL NO. 2 RADIATOR HOSE


    1. A00DSKHE01

      Install the No. 2 radiator hose.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  33. INSTALL NO. 1 RADIATOR HOSE


    1. A00DRZ6E01

      Install the No. 1 radiator hose.

    2. Connect the No. 1 radiator hose to the No. 2 water by-pass hose.

    3. Connect the No. 1 radiator hose clamp.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  34. INSTALL AIR CLEANER CASE


    1. A005S4X

      Install the air cleaner case with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
    2. Connect the engine wire.

  35. INSTALL AIR CLEANER CAP AND HOSE


    1. A00DTIW

      Insert the hinge part of the air cleaner cap and hose into the air cleaner case, and then fasten the 3 hook clamps.

    2. A00DSN2E01

      Align the matchmarks of the No. 1 air cleaner hose and throttle body. Then connect the No. 1 air cleaner hose to the throttle body and push apart the tabs of the No. 1 air cleaner hose clamp.

      Note

      Make sure that the hose clamp is at the correct angle.

    3. Connect the No. 2 fuel vapor feed hose to the air cleaner hose.

    4. Connect the No. 2 ventilation hose to the air cleaner hose.

    5. A00DTX1

      Connect the purge VSV.

    6. Connect the wire harness and mass air flow meter connector.

  36. CONNECT RADIATOR RESERVOIR


    1. A00OII3

      Connect the radiator reservoir with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
  37. ADD ENGINE COOLANT


    1. Add TOYOTA Super Long Life Coolant (SLLC) to the radiator reservoir filler opening.

    2. A005R4F

      Continue adding TOYOTA SLLC until it is filled to the B line.

      Standard capacity
      5.7 liters (6.0 US qts, 5.0 Imp. qts)

      Note

      Do not substitute plain water for engine coolant.

      Tech Tips

      TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

    3. Press the No. 1 and No. 2 radiator hoses several times by hand, and then check the level of the coolant. If the coolant level drops below the B line, add TOYOTA SLLC to the B line.

    4. Install the radiator cap.

    5. Start the engine and warm it up until the cooling fan operates. While the cooling fan operates, circulate the coolant for several minutes.


      1. Set the air conditioning as follows while warming up the engine.

        Item Specified Condition
        Automatic Air Conditioning System

        Temperature: Toward MAX (HOT)

        Air conditioning switch: off

      2. Maintain an engine speed of 2000 to 2500 rpm and warm up the engine until the cooling fan operates.

        Note


        • Make sure that the radiator reservoir still has some coolant in it.

        • Pay attention to the needle of the water temperature meter. Make sure that the needle does not show an abnormally high temperature.

        • If there is not enough coolant, the engine may burn out or overheat.

        • Immediately after starting the engine, if the radiator reservoir does not have any coolant, perform the following: 1) stop the engine, 2) wait until the coolant has cooled down, and 3) add coolant until the coolant is filled to the B line.

        • Run the engine at 2000 rpm until the coolant level has stabilized.

    6. Press the No. 1 and No. 2 radiator hoses several times by hand to bleed air.

      CAUTION:

      When pressing the radiator hoses:


      • Wear protective gloves.

      • Be careful as the radiator hoses are hot.

      • Keep your hands away from the radiator fan.

    7. Stop the engine and wait until the coolant cools down to ambient temperature.

    8. A005UTJ

      Check that the coolant level is between the FULL and LOW lines.

      If the coolant level is below the LOW line, repeat all of the procedures above.

      If the coolant level is above the FULL line, drain coolant so that the coolant level is between the FULL and LOW lines.

  38. ADD ENGINE OIL


    1. Add fresh engine oil and install the oil filler cap.

      Standard Oil Grade
      Oil Grade Oil Viscosity (SAE)
      API grade SL or SM multigrade engine oil
      • 20W-50

      • 15W-40

      API grade SL "Energy-Conserving", SM "Energy-Conserving" or ILSAC multigrade engine oil
      • 5W-30

      • 10W-30

      (5W-30 is the best choice for fuel economy and good starting in cold weather.)

      Standard Capacity
      Item Specified Condition
      Drain and refill without oil filter change 4.0 liters (4.2 US qts, 3.5 Imp. qts)
      Drain and refill with oil filter change 4.2 liters (4.4 US qts, 3.7 Imp. qts)
      Dry fill 4.9 liters (5.2 US qts, 4.3 Imp. qts)
  39. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A00DS8Z

      Install the cover with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
  40. INSTALL ENGINE UNDER COVER REAR RH


    1. A005V2G

      Install the under cover with the 5 clips.

  41. INSTALL CENTER NO. 4 ENGINE UNDER COVER


    1. A00OJ70

      Install the under cover with the 5 clips.

  42. INSTALL NO. 1 ENGINE UNDER COVER (for Rough Road Area Specification Vehicles)


    1. A005U17

      Install the under cover with the 3 bolts.

  43. INSTALL NO. 1 ENGINE UNDER COVER


    1. A005VAK

      Install the under cover with the 5 clips.

  44. INSTALL FRONT LOWER BUMPER ABSORBER


    1. A005TN1

      Install the front lower bumper absorber with the 8 bolts and 3 screws.

    2. A005U7U

      Install the 4 screws and 2 bolts.

  45. INSTALL FRONT WHEELS

  46. INSTALL BATTERY CARRIER

    A005RI3

    1. Install the battery carrier with the 4 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }
    2. Connect the 2 wire harness protector clamps.

  47. INSTALL BATTERY TRAY

  48. INSTALL BATTERY

  49. INSTALL BATTERY CLAMP SUB-ASSEMBLY


    1. Attach the hook of the battery clamp to the battery carrier.

    2. Partially tighten the nut and temporarily install the bolt so that the clamp position can be adjusted.

    3. Adjust the battery clamp position.

    4. Tighten the nut and bolt.

      Torque:
      for bolt
      17 N*m  { 168 kgf*cm, 12 ft.*lbf }
      for nut
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }
  50. CONNECT CABLE TO POSITIVE BATTERY TERMINAL


    1. Connect the cable and tighten the nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
  51. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


    1. Connect the cable and tighten the nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  52. CHARGE REFRIGERANT

    SST
    09985-20010   ( 09985-02130, 09985-02150, 09985-02090, 09985-02110, 09985-02010, 09985-02050, 09985-02060, 09985-02070 )

    1. Perform vacuum purging using a vacuum pump.

    2. Charge refrigerant HFC-134a (R134a).

      Standard
      440 +/-30 g (15.5 +/-1.1 oz)
      A00DTEOE26

      Note


      • Do not operate the cooler compressor before charging refrigerant as the cooler compressor will not work properly without any refrigerant, and will overheat.

      • Approximately 200 g (7.05 oz) of refrigerant may need to be charged after bubbles disappear. The refrigerant amount should be checked by measuring its quantity, and not with the sight glass.

  53. WARM UP ENGINE


    1. Warm up the engine at less than 1850 rpm for 2 minutes or more after charging the refrigerant.

      Note

      Be sure to warm up the compressor when turning the A/C switch on after removing and installing the cooler refrigerant lines (including the compressor) to prevent damage to the compressor.

  54. CHECK FOR REFRIGERANT GAS LEAK


    1. After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.

    2. Perform the operation observing the following instructions:


      • Stop the engine.

      • Secure good ventilation (the halogen leak detector may react to volatile gases other than refrigerant, such as evaporated gasoline or exhaust gas).

      • Repeat the test 2 or 3 times.

      • Make sure that some refrigerant remains in the refrigeration system.

        Tech Tips

        When the compressor is off: approximately 392 to 588 kPa (4.0 to 6.0 kgf/cm2, 57 to 85 psi).

    3. A00DTQYE30
      Text in Illustration
      *1 Check for Leakage
      *2 Halogen Leak Detector

      Using a halogen leak detector, check the refrigerant line for leakage.

    4. If a gas leak is not detected from the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the halogen leak detector sensor into the unit and check for gas leakage.

    5. Disconnect the pressure switch connector and wait for approximately 20 minutes. Bring the halogen leak detector close to the pressure switch and check for gas leakage.

  55. INSPECT FOR FUEL LEAK


    1. Make sure that there are no fuel leaks after performing maintenance on the fuel system.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the engine switch on (IG) and push the intelligent tester main switch on.

        Note

        Do not start the engine.

      3. Select the Active Test mode on the intelligent tester.

        Tech Tips

        Refer to the intelligent tester operator's manual for further details.

      4. Check that there are no leaks from the fuel system.

      5. Turn the engine switch off.

      6. Disconnect the intelligent tester from the DLC3.

  56. INSPECT FOR OIL LEAK


    1. Start the engine. Make sure that there are no oil leaks from the area that was worked on.

  57. INSPECT FOR COOLANT LEAK


    1. Remove the radiator cap.

      CAUTION:

      To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator reservoir.

    2. A005RZ8

      Fill the radiator reservoir with coolant, and then attach a radiator cap tester.

    3. Warm up the engine.

    4. Pump the radiator cap tester to 118 kPa (1.2 kgf/cm2, 17 psi), and then check that the pressure does not drop.

      If the pressure drops, check the hoses, radiator and water pump for leakage.

      If there are no signs of external coolant leaks, check the heater core, cylinder block and head.

    5. Reinstall the radiator cap.

  58. INSPECT AUTOMATIC TRANSAXLE FLUID LEVEL


    1. Inspect the transaxle fluid level Click here.

  59. INSPECT SHIFT LEVER POSITION


    1. When moving the shift lever from P to R with the ignition switch ON and the brake pedal depressed, make sure that the shift lever moves smoothly and correctly into position.

    2. Start the engine and make sure that the vehicle moves forward after moving the shift lever from N to D and moves in reverse after moving the shift lever to R. If the operation cannot be performed as specified, inspect the park/neutral position switch assembly and check the shift lever assembly installation condition.

  60. ADJUST SHIFT LEVER POSITION


    1. Remove the console box assembly Click here.

    2. Apply the parking brake and move the shift lever to N.

    3. A005V6LE01

      Disconnect the end of the transmission control cable assembly from the shift lever assembly.

    4. A005T1IE01
      Text in Illustration
      *1 Stopper
      *2 Nut

      Pull out the stopper of the transmission control cable.

      Note

      Do not remove the stopper. If the stopper is removed, reinstall it to its original position.

    5. Rotate the nut counterclockwise approximately 180° and, while holding the nut in that position, disconnect the transmission control cable from the shift lever retainer.

      Note

      Do not over-rotate the nut as it will come off the internal spring and the transmission control cable will not be reusable.

    6. A005VHLE01

      Push the 2 claws together at the top of the transmission control cable lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.

    7. Turn the nut of the transmission control cable 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.

      A005VB6E01
      Text in Illustration
      *1 Stopper *2 Nut
    8. Install the outer part of the transmission control cable to the shift lever retainer. Check that the spring is positioned at "A" and push in the stopper.

      A005SG3E01
      Text in Illustration
      *1 Stopper *3 Shift Lever Retainer
      *2 Nut *4 Spring

      Tech Tips

      If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.

    9. A005VIFE01
      Text in Illustration
      *1 Lock Piece

      Connect the end of the cable to the shift lever assembly.

      Note


      • Make sure that the lock piece is pulled up.

      • Push on the end of the cable all the way to the base of the pin.

    10. A005VBXE01
      Text in Illustration
      *1 Lock Piece
      *2 Adjuster Case

      Push the lock piece into the adjuster case.

      Note

      Securely push in the lock piece until it locks.

    11. After adjusting the shift lever position, check the operation and function of the shift lever. If there is a problem, adjust the position again.

    12. Install the console box Click here.

  61. INSTALL RADIATOR SUPPORT OPENING COVER


    1. A00OKDO

      Install the radiator support opening cover with the 8 clips.

  62. INSTALL ENGINE ROOM SIDE COVER


    1. A00OJKZ

      Install the engine room side cover with the clip.

  63. INSTALL FRONT WIPER MOTOR AND LINK ASSEMBLY


    1. Install the front wiper motor and link Click here.

  64. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT


    1. Inspect and adjust the front wheel alignment Click here.

  65. RESET MEMORY


    1. When replacing the engine assembly, perform the Reset Memory procedure (A/T initialization) Click here.